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Moeller DF51 User Manual

Moeller DF51
241 pages
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Frequency Inverter DF51
Kurzanleitung
Moeller GmbH
Industrieautomation
Hein-Moeller-Straße 7–11
D-53115 Bonn
E-Mail: info@moeller.net
Internet: www.moeller.net
© 2005 by Moeller GmbH
Subject to alteration
AWB8230-1541GB ICC-MD/ICC-MD/Ki 10/05
Printed in the Federal Republic of Germany (07/05)
Article No.: xxxxxx
4 *patpks#nycmyn*
Hardware and Engineering
10/05 AWB8230-1541GB
A
A A
Think future. Switch to green. Think future. Switch to green.
ckenbreite bis 10 mm (1 Blatt = 0,106 mm, gilt nur für XBS)

Table of Contents

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Moeller DF51 Specifications

General IconGeneral
Input Voltage24 VDC
Output Current5 A
Mounting TypeDIN Rail
Rated Current5 A
Supply Voltage24 VDC

Summary

About the DF51 Series

System overview

Provides a visual representation of the DF51 frequency inverter and its connected components in a typical system setup.

Type code

Explains the structure of DF51 frequency inverter type codes and part numbers for identification.

Rating and nameplate

Details the information found on the unit's nameplate, including electrical connection ratings and part numbers.

Inspecting the items supplied

Guides the user on how to unpack and verify the contents of the DF51 frequency inverter package.

Layout of the DF51

Illustrates the physical layout and identifies key components and terminals of the DF51 frequency inverter.

Features of the frequency inverters

Describes the core functionalities, input voltage, output voltage, frequency, and power ratings of the DF51 series.

Selection criteria

Provides guidelines for selecting a suitable frequency inverter based on motor current and drive data.

Intended use

Defines the proper industrial applications for DF51 frequency inverters and usage restrictions.

From DF5 to DF51

Highlights the key changes and new features introduced in the DF51 series compared to its predecessor, DF5.

Service and warranty

Provides information on how to contact sales offices for support and warranty claims.

Engineering

Features of the DF51

Details general specifications, ambient conditions, mechanical resistance, and protective measures.

Connection to power supply

Covers network configurations, fuses, conductor cross-sections, residual current circuit-breakers, and mains contactors.

Motor and circuit type

Describes motor connection types (star/delta) and how to connect motors in parallel.

Braking

Explains electrical braking methods like DC braking and dynamic braking.

EMC compliance

Discusses measures for ensuring electromagnetic compatibility, including filters and installation guidelines.

PID control

Introduces PID control, its activation, system deviation, and application examples like flow and temperature control.

Installation

Fitting the DF51

Provides instructions for vertically mounting the DF51 frequency inverter on a non-flammable background.

EMC compliance

Covers recommendations for EMC-compliant installation, including enclosure, filters, and grounding.

Electrical connection

Describes how to connect the motor, supply voltage to power terminals, and signal cables to control terminals.

Using the DF51

Operational warnings

Highlights critical safety warnings related to operation, maintenance, and handling of the frequency inverter.

Initial starting

Provides essential steps and precautions to follow before putting the frequency inverter into operation.

Keypad

Explains the elements of the DF51's built-in keypad and their functions for navigation and operation.

Examples for changing parameters

Provides practical examples of how to modify acceleration time and maximum frequency settings.

Setting parameters

Motor data

Explains how to use the motor's ratings plate to parameterize the frequency inverter.

Motor control

Covers motor control methods including U/f characteristic, voltage boost, and automatic voltage regulation.

Reference and control signal inputs

Details how to configure analog and digital inputs for reference frequency and control signals.

System settings

Covers system-wide settings like STOP key function, motor stop type, deceleration ramp settings, and pulse frequency.

Serial interface (Modbus)

General information about Modbus

Explains Modbus as a polled bus system where a master controls data flow between stations.

Communications in a Modbus network

Illustrates a typical Modbus network setup with a host computer and multiple DF51 frequency inverters.

Parameter settings for Modbus

Outlines prerequisites and required parameter settings for correct Modbus-RTU operation.

The network protocol

Details the Modbus RTU transmission protocol, including request, response, and exception message structures.

Modbus register

Lists the basic Modbus registers (coil and holding) for DF51 and DV51, including access rights and descriptions.

Troubleshooting

The motor does not start.

Addresses potential causes and remedies for the motor failing to start, including voltage and signal checks.

The motor will not start.

Troubleshoots scenarios where the motor fails to start despite voltage presence, checking reference values and loads.

The motor does not operate smoothly.

Offers solutions for irregular motor operation, suggesting performance adjustments and resonance masking.

The drive speed does not correspond with the frequency

Diagnoses and resolves issues where drive speed does not match the set frequency, checking settings and motor data.

The electronic motor protection activates (fault message E05).

Troubleshoots fault E05 by checking voltage boost settings and electronic motor protection configurations.

Maintenance and inspection

Electrocution hazard

Highlights severe electrical hazards and safety measures, including working only on isolated, zero-volt devices.

Device fans

Instructs on how to remove and replace device fans to prevent overheating due to dust accumulation.

Appendix

Technical data

Lists comprehensive technical specifications for the DF51 frequency inverters, including general and specific data.

Weights and dimensions

Presents detailed dimensions and frame sizes for various DF51 models, aiding in installation planning.

Optional modules

Describes optional accessories like keypads (DEX-KEY-6, DEX-KEY-10), mounting frames, and interface modules.

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