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Moog G394-030

Moog G394-030
60 pages
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moog
MSDServoDrive
Compact
Operation Manual
Servo drive
2.0 A to 8 A

Table of Contents

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Moog G394-030 Specifications

General IconGeneral
BrandMoog
ModelG394-030
CategoryServo Drives
LanguageEnglish

Summary

MSD Servo Drive Compact Operation Manual

Product Overview and Identification

Introduces the MSD Servo Drive Compact and its basic specifications.

High-Performance Drive Features

Modularity and Integration Benefits

Highlights the drive's modular design for optimal machine process integration.

Technical Alterations Policy

Informs users that documentation may not always reflect the latest product technical developments.

Using This Operation Manual

Manual Navigation Guide

Explains how to use the manual effectively for quick and easy installation and commissioning.

Product Identification and Supply

Understanding the Order Code

Details the significance of characters within the drive's order designation.

Rating Plate Information

Describes the data found on the drive's hardware name plate for identification.

Included Supply Package Contents

Lists the essential components provided with the servo drive unit.

Pictograms and Safety Guidance

Pictogram Meanings and Usage

Explains the meaning and application of pictograms, including warnings, for clear guidance.

Safety Precautions

General Safety Instructions

Emphasizes reading the manual and following all safety instructions to prevent injury or damage.

Manual Reading Mandate

Stresses the importance of thoroughly reading the operation manual before initial commissioning.

Safety, Usage, and Responsibility

Warning Symbols and Hazard Classes

Defines warning symbols and their associated hazard classes for risk assessment.

Intended Use and Compliance

Specifies the drive's intended vertical installation and compliance requirements (Machinery, EMC Directives).

User and Manufacturer Responsibility

Clarifies responsibilities for safe operation, machine setup, and personnel qualification.

Mechanical Installation Procedures

Installation Operational Notes

Provides crucial notes for installation to prevent damage and ensure proper function, including environmental factors.

Wall Mounting Guide

Outlines the step-by-step process for securely mounting the servo drive onto a backing plate.

Mechanical Specifications and Dimensions

Drive Unit Dimensional Data

Presents precise dimensions for different MSD Servo Drive Compact models (C2, C3, C4).

Mounting Clearance Requirements

Illustrates and specifies the necessary clearances for installing multiple drive units.

General Installation Guidelines

Installation Safety and Precautions

Details safety measures for qualified personnel, high voltage, and preventing foreign object ingress.

EMC Installation Best Practices

Covers essential practices for EMC compliance, including cable management and grounding.

Drive Unit Layout and Terminals

Layout of Connectors and Indicators

Identifies the physical arrangement and labels of all plugs, terminals, and indicators on the drive.

Electrical Connection Diagrams

System Connection Schematic

Provides a detailed overall connection diagram for the drive and its peripherals.

Effective EMC Installation Practices

Ensuring Drive Interference Immunity

Addresses EMC product standards and potential interference issues in domestic environments.

Recommended EMC Specimen Setup

Illustrates a recommended configuration for achieving optimal EMC compatibility.

EMC Specimen Setup Details

Motor Cable Shielding and Connection

Details proper shielding and connection methods for the motor cable to ensure EMC.

Control Supply Cable Shielding and Connection

Details proper shielding and connection methods for the control supply cable for EMC.

EMC Installation: Mains and Control Cables

Mains Filter and Connection Procedures

Explains the connection of the mains filter, protective conductor, and leakage current considerations.

Control Cable Shielding and Routing

Guides on shielding and routing control cables for effective EMC performance.

Protective Earth (PE) Conductor Connection

Star Configuration for PE Grounding

Illustrates the star layout for grounding the drive and other components using PE conductors.

Electrical Isolation Concept

Isolation Between Control and Power Sections

Explains the electrical isolation design between the drive's control and power circuits for safety.

Supply Voltage Connections

Connecting the Control Supply (+24 V DC)

Details the procedure and specifications for connecting the +24 V DC control supply.

Connecting Mains Supply (C2 & C3)

Guides on connecting the 3-phase mains supply to C2 and C3 models.

Mains Supply Wiring Options

Single-Phase Mains Supply Wiring

Shows wiring diagrams for single-phase mains supply connections for C2, C3, and C4 units.

Three-Phase Mains Supply Wiring (C4)

Details the three-phase mains supply connection for C4 models.

Mains Supply Connection Procedure

Outlines the steps for wiring mains filters, chokes, and circuit breakers for mains supply.

Mains Power Considerations and Protection

Safety Notes for Mains Power

Covers safety aspects of mains power switching, network types, and residual current devices.

Mains Choke Use and Fuse Selection

Explains the requirement for mains chokes and the selection of appropriate mains fuses.

Control Connections and Signal Specifications

Analog Input Specifications

Details the specifications and electrical isolation for analog inputs.

Digital Input Specifications

Lists specifications and isolation for digital inputs, including STO and ENPO.

Digital Output Specifications

Outlines specifications and isolation for digital outputs.

Control Circuitry and Motor Brake Connections

STO, Diagnostic, and Auxiliary Signals

Covers specifications for STO, diagnostics, relay outputs, auxiliary voltage, and digital ground.

Motor Brake Connection (X13)

Explains the connection and specifications for the motor brake terminal X13.

Communication Interfaces and Options

Ethernet Interface Details

Specifies the Ethernet interface for PC communication, including transfer rates and protocols.

Option 1: Fieldbus Interfaces

Describes available fieldbus options like EtherCAT or Sercos for Option 1.

Option 2: Technology Modules

Explains technology options and special encoders that can be integrated via Option 2.

Encoder and Resolver Connectivity

Synchronous Motor Encoder Connection

Advises using ready-made cables for connecting synchronous motors and encoders.

Matching Encoder Cables to Drive Variants

Emphasizes correctly matching encoder cables to drive variants (A, B, C) based on rating plates.

Encoder Cable Data and Resolver Connection

Ready-Made Encoder Cable Specifications

Lists technical data for available Moog system encoder cables and their order codes.

Resolver Connection Pin Assignments (X6)

Details the pin assignments and functions for connecting a resolver to terminal X6.

High-Resolution Encoder Interfaces

Supported Encoder Types for X7

Lists suitable encoder types for the X7 interface, including Sin/Cos, EnDat, SSI, and HIPERFACE®.

X7 Terminal Pinout and Functions

Provides pin assignments and functions for connecting high-resolution encoders to terminal X7.

Motor Connection and Temperature Monitoring

Servo Motor Connection Procedure

Guides on connecting servo motors, including cable cross-section, shielding, and grounding.

Motor Temperature Sensor Integration

Explains connecting motor temperature sensors and their insulation requirements.

Motor Cable Technical Data

Ready-Made Motor Cable Specifications

Presents technical data, wiring, and connector types for ready-made motor cables.

Motor Cable Switching and Braking Resistors

Safe Switching in Motor Cable

Warns about potential issues during motor cable switching and recommends safety measures.

Braking Chopper Fault Protection

Details the protective function against overheating due to braking chopper faults.

Integrated Braking Resistor Design

Calculating Continuous Braking Power

Provides methods for calculating continuous braking power and defines marginal conditions.

External Braking Resistor Installation

Connecting External Braking Resistors

Explains the installation of external braking resistors and monitoring requirements.

Available External Braking Resistor Models

Lists technical data for available external braking resistors.

Commissioning the Servo Drive

Operational Notes for Commissioning

Provides essential safety and operational notes prior to initiating the commissioning process.

Initial Commissioning Sequence

Outlines the step-by-step procedure for the initial commissioning of the servo drive system.

Commissioning Procedures and Tools

Control Supply and PC Communication Setup

Details powering the control supply and establishing PC communication via Ethernet.

Parameter Setting and Drive Control Software

Explains how to use the commissioning wizard and control the drive with software.

Drive Activation and Control Sequence

AC Mains Supply Activation and Drive Control

Describes the sequence for activating AC mains supply and initiating drive control with safety considerations.

Integrated Control Unit Functions

Serial Commissioning via Data Transfer

Explains transferring parameter datasets between drives using the DRIVEADMINISTRATOR software.

Operator Control Unit Components

Introduces the integrated control unit's components: a 7-segment display and two buttons.

Control Unit Operation and Display

Functionality of Control Buttons (T1 & T2)

Details the functions of the T1 and T2 buttons for menu navigation and setting values.

Interpreting Control Unit Displays

Explains the meanings of various displays and status indicators shown on the 7-segment display.

Parameter and Network Configuration Menus

Parameter Reset to Factory Defaults

Describes how to reset device settings to factory defaults using the Parameter menu.

Ethernet IP Address and Subnet Mask Settings

Details configuring the Ethernet IP address and subnet mask via the IP-address menu.

Network Configuration Examples

Subnet Mask Configuration Example

Provides a visual guide for changing the subnet mask settings on the drive.

Fieldbus Configuration Options

Fieldbus Address Menu Functions

Explains setting the fieldbus address and transmit power based on device options.

Fieldbus Address Configuration Example

Illustrates the process of changing the fieldbus address from 1 to 23.

Diagnostics and Error Management

Understanding Device Status Displays

Lists and explains the various system states indicated by the drive's 7-segment display.

Error Display and Code Interpretation

Details how error codes are displayed and where to find more comprehensive error management information.

Support and Service Information

Contacting Moog Technical Support

Provides necessary information and contact details for obtaining technical assistance from Moog.

Safe Torque Off (STO) Function

STO Function Reference Document

Directs users to a separate document for comprehensive information on the STO safety function.

Appendix: Servo Drive Current Capacity

Current Capacity for 1 x 230 V Operation

Details rated and peak current capacities for 1x 230V models under various operating conditions.

Servo Drive Current Capacity (3-Phase)

Current Capacity for 3 x 400460480 V Operation

Details rated and peak current capacities for 3-phase models under various operating conditions.

Technical Data: MSD Servo Drive Compact (G394-030, 059, 080)

Output Motor and Input Mains Specifications

Presents detailed technical data for output motor side and input mains side for specific drive models.

Technical Data: MSD Servo Drive Compact (G394-020, 035, 065)

DC Link and Input Mains Specifications

Presents detailed technical data for DC link and input mains side for specific drive models.

Environmental Conditions and Mechanical Handling

Ambient and Climatic Conditions

Details ambient, climatic conditions, and vibration limits for the servo drives.

Mechanical Handling and UL Requirements

Covers mechanical conditions, drop height, and UL certification requirements.

UL Certification and Installation Details

Terminal Tightening Torques and Fuse Ratings

Specifies terminal tightening torques and fuse ratings for UL compliance.

MSD Servo Drive Compact UL Certifications

Lists the UL certifications obtained by the various MSD Servo Drive Compact models.

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