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Moog T200 User Manual

Moog T200
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Table of Contents

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Moog T200 Specifications

General IconGeneral
BrandMoog
ModelT200
CategoryServo Drives
LanguageEnglish

Summary

SECTION 2: SAFETY INSTRUCTIONS

2.1 General

General safety information for using the manual and qualified personnel.

2.2 Safety regulations

Regulations for safe operation, earthing, and protection.

2.3 Safety

Defines user roles and safety precautions for personnel.

2.3.1 System Safeguards

General and specific safety requirements for equipment and installations.

2.3.2 Equipment Safety

Safety warnings for operating and servicing the equipment.

2.3.3 Safety Requirements for Cables

Requirements for selecting, wiring, and routing cables.

2.3.4 EMC requirements for cables

Guidelines for cable shielding and routing to minimize EMC noise.

2.4 Electromagnetic Compatibility (EMC)

Overview of EMC requirements and standards for the T200.

SECTION 1: T200 OVERVIEW

1.1 INTRODUCTION

Overview of T200 models, ratings, and general specifications.

1.2 T200 MODELS

Details the eight base models of the T200 family and their coding system.

1.3 ENVIRONMENTAL SPECIFICATIONS

Specifications for T200 electronics regarding temperature, humidity, and protection.

1.4 DESIGN STANDARDS

Lists design standards the T200 adheres to, including CE and UL markings.

1.5 POWER RATINGS SPECIFICATIONS

Information on power supply units (PSUs) and current ratings for the T200 family.

1.6 GENERAL FUNCTIONAL SPECIFICATIONS

Details digital inputs, outputs, and other I/O specifications of the T200.

SECTION 3: WIRING AND INSTALLATION

3.1 SYSTEM COMPONENTS

Lists required components for building a T200 servo-drive system.

3.2 EQUIPMENT MOUNTING

Guidelines for panel or cabinet mounting of the T200.

3.3 POWER DISSIPATION

Provides approximate equipment power dissipation values for cabinet cooling calculations.

3.4 T200 CONNECTOR TERMINALS

Details the connectors on the T200-X10 and T200-X00 units.

3.5 GENERAL SYSTEM WIRING GUIDELINES

General reminders on cable requirements, wiring practices, and earthing.

SECTION 4: MOTOR GUIDE

4.1 MOTOR SERVO-DRIVE SYSTEM

Describes the T200 servo-drive system and G4XX servo-motor compatibility.

4.2 GLOBAL MOTOR MODELS AND ELECTRICAL TYPES

Explains variations in G4XX motor models and electrical types.

4.3 CONFIGURING THE MOTOR IN THE T200 SERVO-DRIVE

Details methods for configuring the motor in the T200 servo-drive.

4.4 MOTOR-DRIVE SELECTION

Guidance on selecting appropriate T200 and motor for applications.

4.5 MOTOR PERFORMANCE DATA

Provides specifications for motor performance like temperature and protection.

4.6 MOUNTING AND INSTALLATION

Guidelines for mounting and installing motors, including dimensions and coupling.

SECTION 5: QUICK-START

5.1 GETTING STARTED

Describes a quick start method for setting up a T200 motor-drive system.

5.1.1 Initial Preparation

Lists prerequisites for setting up the T200 drive and system.

5.1.2 Power Up Sequence

Details the sequence for applying logic power to the T200 for initialization.

5.1.3 Starting the Drive

Guides the user through configuring the T200 using WinDrive.

5.1.3.0 Preliminary Step:- Activate WinDrive

Instructions for activating WinDrive and connecting to the T200.

5.1.3.1 Step 1:- Selection of the Motor

Guides the user through selecting the motor type and downloading data.

5.1.3.2 Step 2:- Setup the Reference Source

Details how to select the reference source for the T200.

5.1.3.3 Step 3:- Setup of the Torque and Velocity Limits

Guides setting operational limits for torque and velocity.

5.1.3.4 Step 4:- Setting Limit Switch Parameters

Instructions for setting up hardware limit switches and Quick-Stop deceleration.

5.1.3.5 Step 5:- Basic Tuning

Guides basic tuning of the drive in Velocity Mode.

5.1.3.6 Step 6:- Encoder Simulation

Instructions for setting up the T200's encoder simulation.

5.1.3.7 Step 7:- Regen Resistor Configuration

Guides selection of the proper regen resistor for the user's configuration.

5.1.3.8 Step 8:- Saving the Settings

Instructions on saving parameter settings to non-volatile memory.

5.1.3.9 Step 9:- Enabling the T200 and Causing Movement of the Motor

Steps for enabling the T200 and checking motor movement.

5.1.4 Power-Down Sequence

Recommended sequence for powering down the T200 safely.

SECTION 6: T200 FUNCTIONAL OVERVIEW

6.1 Introduction

Describes the T200's functionality, modes, and I/O, and introduction to WinDrive/HHT.

6.2 T200 FUNCTIONALITY OVERVIEW

Provides an overview of T200 functional options.

6.2.1 Analog Command Interface

Details the ±10V analog command interface for torque, velocity, or position.

6.2.2 Controller Area Network (CAN) Interface Mode

Explains the T200's CAN fieldbus connection and modes.

6.2.3 Stepper Motor Interface Mode

Describes the T200's emulation of a stepper motor interface.

6.2.4 Digital Inputs Velocity Interface Mode

Explains how the T200 generates velocity commands based on digital inputs.

6.2.5 Standalone Motion-Controller Custom Interface Mode ("Point")

Describes the T200's standalone motion control capability.

6.3 T200 CONVENTIONS

Covers commonly understood conventions for T200 operation.

6.4 POWER INTERFACE SECTION

Details the power interface for different T200 models and high power sections.

6.5 INPUT AND OUTPUT FUNCTIONAL DESCRIPTION

Describes the function of analog and digital inputs/outputs.

6.6 INTERNAL FUNCTION GENERATOR

Explains the internal function generator for square wave and spline shape signals.

6.7 CONTROL LOOP OVERVIEW

Provides an overview of T200 control loops.

6.8 FAULT DETECTION

Outlines faults detected by the T200 and user indication methods.

6.9 SELF PROTECTION

Details self-protection mechanisms including torque limits and thermal protection.

6.10 ENCODER SIMULATION FUNCTION

Explains how the T200 generates encoder formatted output signals.

6.11 INCREMENTAL ENCODER INPUT

Describes the quadrature incremental encoder input on the T200.

6.12 STEPPER MOTOR INTERFACE

Details the T200's stepper motor interface mode and hardware limit switches.

6.13 COMMUNICATIONS INTERFACES

Describes communication interfaces like RS232, RS485, and CAN.

6.14 PARAMETER STORAGE

Explains non-volatile storage for user-programmable parameters.

SECTION 7: WINDRIVE

7.1 INTRODUCTION

Introduces WinDrive GUI and Hand Held Terminal as user interface options.

7.2 WINDRIVE SOFTWARE SET-UP

Details system requirements and installation procedures for WinDrive.

7.3 STARTING WINDRIVE

Guides on how to start WinDrive and establish communication with the drive.

7.3.1 Communication Link between WinDrive and Drive

Explains establishing communication link using RS232 or RS485.

7.4 RS232 AND RS485 COMMUNICATION

Describes RS232 and RS485 serial standards for WinDrive communication.

7.5 PASSWORD PROTECTION

Details the password protection feature for user access levels.

7.6 MAIN WINDOW - FEATURES

Describes the layout and features of the WinDrive main window.

7.7 GENERAL FEATURES

Covers general features like floating toolbar, help system, and main window console.

7.8 MENU OPTIONS

Details the options available in the WinDrive menu bar.

7.9 WINDRIVE MONITORING FEATURES

Explains monitoring features like Data Logger and Engineering User Interface.

SECTION 8: HAND-HELD-TERMINAL INTERFACE

8.1 HAND-HELD-TERMINAL INTERFACE ("POD" MODE)

Details the configuration and tuning using the Hand Held Terminal.

8.1.1 Establishing Serial Communications

Guides on establishing serial communications for the HHT.

8.1.2 Command Line Format

Explains the format for commands used in the terminal interface.

8.2 SERVO-DRIVE INITIALIZATION

Guides the servo-drive initialization process.

8.2.1 Motor Configuration

Details how to configure motor parameters.

8.2.2 Standard Motor Configuration

Steps for configuring standard MOOG motors.

8.2.3 Non-Standard Motor Configuration

Steps for configuring non-standard or third-party motors.

8.3 SERVO-DRIVE TUNING

Refers to Section 6 for a comprehensive overview of tuning control loops.

8.4 T200 HAND-HELD-TERMINAL COMMAND SET

Lists commands for the hand-held terminal interface.

SECTION 9: CAN INSTALLATION

9.1 INTRODUCTION

Defines CAN (Controller Area Network) as a high-speed serial interface.

9.2 CAN CABLE WIRING

Provides instructions for daisy-chaining CAN cabling between T200 units.

SECTION 10: TROUBLE-SHOOTING GUIDE

10.1 INTRODUCTION

Explains how to use the troubleshooting section and lists common problems.

10.2 POWER STATUS LED'S NOT ILLUMINATED

Addresses issues where power status LEDs fail to illuminate.

10.2.1 Fault Type: Mains-Applied LED is not lighting (T200-X10 ONLY)

Troubleshooting for the Mains-Applied LED not lighting on T200-X10 units.

10.2.2 Fault Type: DC-Bus-Active LED is not Lighting

Troubleshooting for the DC-Bus-Active LED not lighting.

10.2.3 Fault Type: Regen-Active LED always lighting (T200-X10 ONLY)

Troubleshooting for the Regen-Active LED always lighting on T200-X10 units.

10.3 SEVEN-SEGMENT DISPLAY STATUS

Explains conditions indicated by the T200's 7-segment display.

10.3.1 Fault Type: 7-Segment Display does not Illuminate

Troubleshooting for a non-illuminated 7-segment display.

10.3.2 Status Type: 'P' constantly on 7-segment Display

Troubleshooting for a constant 'P' display, indicating motor or software configuration issues.

10.4 'F' SYMBOL FOLLOWED BY NUMBER ON SEVEN-SEGMENT DISPLAY (FAULTS)

Lists and describes fatal faults indicated by the 'F' symbol.

10.5 'U' SYMBOL FOLLOWED BY NUMBER ON SEVEN-SEGMENT DISPLAY (WARNINGS)

Lists and describes warnings indicated by the 'U' symbol.

10.6 OTHER PROBLEM SOURCES

Lists problems not necessarily identified by T200 diagnostics messages.

SECTION 11: USER INFORMATION

11.1 TECHNICAL SUPPORT

Provides contact information for technical support for WinDrive and Moog products.

APPENDIX A: EMC TEST CONFIGURATIONS

APPENDIX A:- TEST CONFIGURATIONS FOR EMC-RELATED CE-COMPLIANCE

Details test configurations for EMC-related CE-Compliance.

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