T200 User's Manual SECTION 3: WIRING AND INSTALLATION
PAGE 3-2
TABLE OF CONTENTS
WIRING AND INSTALLATION.................................................................................................................................3-1
3.1 SYSTEM COMPONENTS.....................................................................................................................................3-7
3.1.1 a.c. Mains Power Interface........................................................................................................................3-7
3.1.1.1 Single-Phase Mains Connection...................................................................................................................................3-8
3.1.1.2 Three Phase Mains Connection....................................................................................................................................3-8
3.1.2 A.C. Input Circuit Breaker - (User Supplied) ...........................................................................................3-9
3.1.3 Serial Set-up Terminal (User-Supplied)..................................................................................................3-11
3.1.4 Control-Backup Power Input (User Supplied)........................................................................................3-11
3.1.4.1 24 Vd.c. Control-Backup Power Supply...............................................................................................................3-11
3.1.4.2 120 V a.c. Control-Backup Power Supply............................................................................................................3-12
3.1.5 Note on cases where the user does not need to use a Control-Backup Power-Supply............................3-12
3.1.6 Brushless Servo motors...........................................................................................................................3-12
3.1.6.1 Brushless Motor Brake 24V Power Supply................................................................................................................3-12
3.1.7 Heatsinks and Climatic Control..............................................................................................................3-12
3.1.8 Mating Connectors, Cables and Wiring..................................................................................................3-13
3.1.9 Option Cards...........................................................................................................................................3-13
3.2 EQUIPMENT MOUNTING ................................................................................................................................3-14
3.2.1 CE Items for Mechanical Installation .....................................................................................................3-21
3.3 POWER DISSIPATION......................................................................................................................................3-22
3.4 T200 CONNECTOR TERMINALS.....................................................................................................................3-23
3.5 GENERAL SYSTEM WIRING GUIDELINES......................................................................................................3-26
3.5.1 Power Circuit Breaker (User Supplied) ..................................................................................................3-27
3.5.2 Drive Contactor (User Supplied) ............................................................................................................3-27
3.6 SEQUENCE OF COMPONENT WIRING RECOMMENDATIONS .........................................................................3-28
3.7 THREE-PHASE A.C. MAINS POWER SOURCE CONFIGURATION...................................................................3-29
3.8 SINGLE PHASE 230VA.C. MAINS CONFIGURATION ......................................................................................3-31
3.9 SINGLE PHASE 120VA.C. MAINS CONFIGURATION ......................................................................................3-33
3.10 PROVIDING D.C. BUS POWER FROM A T200-X10 UNIT TO T200-X00 UNITS .............................................3-35
3.10.1 Power Ready Signalling from T200-X10 to Connected T200-X00 Units ..............................................3-37
3.10.1.1 The Power Ready Interconnect scheme....................................................................................................................3-37
3.10.2 Power Cycling Frequency Limits............................................................................................................3-41
3.11 PARALLELING T200-X10 UNITS THROUGH THE D.C. BUS...........................................................................3-42
3.12 DAISYCHAINING CONTROL-BACKUP POWER CONNECTIONS TO T200'S.....................................................3-43
3.12.1 24Vd.c. Control-Backup Power Daisychaining......................................................................................3-43
3.12.2 120Va.c. Control-Backup Power Daisychaining ....................................................................................3-44
3.13 INTERNAL/EXTERNAL REGENERATION (REGEN) RESISTORS – CONFIGURATIONS....................................3-45
3.13.1 T200-310 External Regeneration Resistor Options.................................................................................3-48
3.13.2 T200-410 and T200-510 External Regeneration Resistor Connection ...................................................3-50
3.13.3 T200-610 and T200-710 External Regeneration Resistor Connection ...................................................3-52
3.14 MOTORS - INSTALLATION..............................................................................................................................3-56
3.14.1 Assembling Motor Resolver and Power Cables......................................................................................3-56
3.14.2 Motor Power Cable.................................................................................................................................3-57
3.14.3 T200 Resolver Cable...............................................................................................................................3-57
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