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MP Systems R Series - User Manual

MP Systems R Series
81 pages
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MPSYSTEMS-M-001/06
INSTALLATION, OPERATION, & MAINTENANCE MANUAL
R Series
MP Systems - 34 Bradley Park Road, East Granby, CT 06026 USA - Phone + 1 (877)-689-1860 - Email mpteam@mp-
systems.net

Table of Contents

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Summary

Introduction

Symbology

Explains the meaning of symbols used throughout the manual.

Safety Measures

General Rules

General guidelines for safe operation and risk minimization.

Prevention of Mechanical Risks

Precautions against dangers from moving parts and sharp edges.

Prevention of Electrical Risks

Guidelines for safe electrical connections and maintenance.

Intended Uses

Features & Benefits

Highlights the advantages and capabilities of high pressure coolant systems.

Specifications

Electrical Specifications

Details electrical data like FLA, HP, RPM for various models.

Mechanical Specifications

Lists physical dimensions, capacity, weight, and output pressure.

Floor Layout (R;VR Series)

Diagram showing physical dimensions and component placement for R/VR series.

Options & Accessories

Describes available system options like Auto Cross, Dual Pressure, Mist Collector.

Moving & Storage

Moving with a Fork Truck

Guidance on using a forklift for machine transportation.

Storage Guidelines

Recommendations for storing the unit in a cool, dry environment.

Installation

Electrical Installation

Steps for connecting the unit to electrical power safely.

Selecting Voltage

Information on choosing the correct voltage for system operation.

Power Harness Installation

Instructions for connecting the power harness and circuit breakers.

Control Signal Harness Installation

Procedures for wiring control signals between the unit and machine tool.

R;RA11 Series Control Signal Explanation

Detailed explanation of control signals for R/RA11 series.

VR Series Control Signal Explanation

Explanation of control signals for VR/VRT series.

Generic Mill Applications Wiring

Wiring guidelines for R Series in mill applications.

Generic Lathe Applications Wiring

Wiring guidelines for R Series in lathe applications.

Low Pressure Installation

Instructions for connecting the low pressure hoses to the machine tank.

Low Pressure Hose Routing

Guidance on proper routing of low pressure hoses for optimal performance.

High Pressure Installation

Instructions for connecting high pressure hoses to the machine tool.

Generic Lathe Installation

Specific steps for installing high pressure hoses on a lathe.

8 JIC to 6 JIS Fitting Explanation

Explains how to connect 8JIC to 6JIS fittings.

Operation

Start Up Procedure

Steps to follow for the initial startup of the system.

PLC Settings Overview

Introduction to PLC settings and caution regarding modifications.

R;R2 Series PLC Settings

Details on main screen, alarm history, and fill settings for R/R2 series.

R;R2 Series PLC Advanced Settings

Explains skim function, latching alarms, and mist collector settings.

VR Series PLC Settings

Overview of main screen, info screen, and alarm screen for VR series.

VR Series User Menu Settings

Details on setting time, date, delays, and tank levels for VR series.

VR Series Setup Menu

Configuration options for skim, alarm latch, pressure, and memory.

Mist Collector Menu Settings

Settings for mist collector run timer, signal type, and schedules.

VR2 Series PLC Settings

Overview of main screen, info screen, and alarm screen for VR2 series.

VR2 Series User Menu Settings

Settings for time, date, delays, tank levels, and pressure options.

VR2 Series Setup Menu

Configuration for skim, alarm, filter, and pressure isolation.

VR2 Mist Collector Menu Settings

Settings for mist collector run timer, signal type, and schedules.

RA11 Series PLC Settings

Details main screen, alarm history, fill settings for RA11 series.

RA11 Series PLC Advanced Settings

Configuration for skim, latching alarms, flow settings, and calibration.

System Alarms and Causes

Lists alarm displays, symptoms, and their causes.

Troubleshooting Slow Fill Alarm

Steps to diagnose and resolve a persistent 'Slow Fill' alarm.

Maintenance

Filter Bag Replacement Procedure

Step-by-step guide for replacing filter bags.

Options & Accessories

Variable Pressure System

Explanation of standard and advanced variable pressure installation.

MP 1200 Mist Collector (MC)

Mist Collector Plumbing Instructions

Guidance on plumbing the MP 1200 Mist Collector.

Mist Collector Gauge & Speed Control

Explanation of pressure gauge and speed control features.

RC Mountable Chiller (RC)

Chiller Ambient Temperature Chart

Chart showing chiller capacity vs. ambient temperature.

RC Chiller Mounting Instructions

Steps for physically mounting the RC chiller unit.

RC Chiller Plumbing Instructions

Steps for plumbing the RC chiller unit connections.

RC Chiller Electrical Installation

Instructions for making electrical connections for the RC chiller.

RC Chiller Priming & Start-Up

Procedures for priming and starting the RC chiller.

RC Chiller Settings Overview

Introduction to RC chiller settings and control modes.

RC Chiller User Menu Settings

Settings for time, temperature, schedules, and defaults for RC chiller.

RC Chiller Sleep Mode Settings

Configuration for chiller sleep mode and delay.

RC Chiller Alarms

Lists alarm displays, symptoms, and causes for the RC chiller.

RC Chiller Maintenance

RC Chiller Media Filter Maintenance

Instructions for cleaning and maintaining the media filter.

Spare Parts List

Solenoid Identifier

Identifies different types of solenoid valves and their components.

Relief Valve Identifier

Identifies different types of relief valves.

Hose Identification

Fitting Identification

Guidance on identifying hose fitting pressure ratings and types.

Hose Fitting Identification Guide

Details on JIC, JIS, and Komatsu fitting identification and specifications.

MP Systems R Series Specifications

General IconGeneral
BrandMP Systems
ModelR Series
CategoryChiller
LanguageEnglish

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