Body Builder’s Manual
Contents
Figures……………………………………………………………………………………………………………..III
Tables…………………………………………………………………………………………………………………………. .V
Abbreviations …………………………………………………………………………………………………………………VI
Section1 Introduction
Section2Safety&Compliance
SAFETY SIGNALS 2-1
FEDERAL MOTOR VEHICLE SAFETY STANDARDS COMPLIANCE 2-2
Incomplete Vehicle Certification ........................................................................................... 2-2
Noise and Emissions Requirements ...................................................................................... 2-3
Section3 Dimensions
FRAME HEIGHT 3-1
TURNING RADIUS 3-2
CAB TILT 3-3
Model 220 W/19.5 Tires ....................................................................................................... 3-3
Model 220 W/22.5 Tires ....................................................................................................... 3-3
OVERALL DIMENSIONS 3-4
Side View - Model 220 ......................................................................................................... 3-4
Front and Rear Views — Model 220 ..................................................................................... 3-7
DETAIL VIEWS3-10
Left side: Chassis Heights – Model 220 ............................................................................ 3-10
Components Locations –Model 220 ....................................................................................... 3-12
Crossmember Locations—Model 220 ................................................................................ 3-14
Frame Rail Configurations ................................................................................................. 3-16
Battery Box, Fuel Tanks and Air Tanks — Model 220 ...................................................... 3-17
DPF & SCR Locations –Model 220 ................................................................................... 3-18
Side View – Model 220 clear rail package ......................................................................... 3-19
Reyco 79KB Single Rear Axle Hendrickson HAS Single Rear Axle ............................. 3-20
TIRE DATA 3-20
FRAME AND CAB RELATED HEIGHTS 3-20
GROUND CLEARANCES 3-20
PTO CLEARANCES 3-21
Section4Exhaust & Aftertreatment
EXHAUST AND AFTERTREATMENT INFORMATION 4-1
General Guidelines for DEF System ..................................................................................... 4-3
Installation Requirements and Dimensions for DEF System ................................................. 4-3
Measurement Reference Points ............................................................................................. 4-4
Routing to the Dosing Module (Injector) .............................................................................. 4-5
GENERAL EXHAUST INFORMATION 4-6
Section5 Frame layouts And Bodymounting
FRAME LAYOUTS 5-1
Visual Index .......................................................................................................................... 5-1
CRITICAL CLEARANCES 5-4
Rear Wheels and Cab ............................................................................................................ 5-4
Body Mounting Using Brackets ............................................................................................ 5-5
Frame Sill .............................................................................................................................. 5-5
Brackets ................................................................................................................................. 5-6
Mounting Holes ..................................................................................................................... 5-6
Frame Drilling ....................................................................................................................... 5-7
Hole Location Guidelines ...................................................................................................... 5-7
BODY MOUNTING USING U–BOLTS 5-7
Spacers .................................................................................................................................. 5-7
REAR BODY MOUNT 5-9
I
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