52-30 Windshield Assembly (continued)
C. Inspection
1. Inspect windshield for cracks and crazing adjacent to retainer strips per Figure 52-3. If
cracks exceed these limits, replace windshields per Section 52-30 Part D.
D. Replacement
1. Remove all old sealant on cabin and retainers if they are to be reused.
2. Cleco all window retaining strips in place, checking for proper alignment.
3. Install hinges and doors in door frames and secure. Remove bottom and center retaining
strips, leaving side retaining strip to hold door and door frame in position.
4. Hold windshield in place by hand, and align it with frame according to contour of frame
and windshield.
5. Mark windshield for trim using non-permanent marker, such as grease pencil or masking
tape.
6. Trim to mark. A band saw is recommended. Band saw blade should contain at least
24 teeth per inch.
NOTE
Tape cardboard to band saw table to prevent scratching of
windshield. Saw carefully to prevent binding of saw blade and
cracking windshield.
7. Hold windshield in place and check for fit. Re-trim as necessary.
8. After windshield is fitted, carefully sand or scrape edges smooth.
9. Install windshield per Section 52-30 Part B.
Page 52.12 Chapter 52 Doors and Windows R66 Maintenance Manual 25 OCT 2010
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