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Rockwell Automation Allen-Bradley PowerFlex 525

Rockwell Automation Allen-Bradley PowerFlex 525
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Network-Enabled
PowerFlex 525
Commissioning Lab

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Rockwell Automation Allen-Bradley PowerFlex 525 Specifications

General IconGeneral
BrandRockwell Automation
ModelAllen-Bradley PowerFlex 525
CategoryIndustrial Electrical
LanguageEnglish

Summary

Before You Begin

About This Lab

Learn basics of drive programming, configuration, and commissioning of the PowerFlex 525 AC drive.

Tools & Prerequisites

Lists required software programs, hardware devices, and files for the lab.

Network Setup

Network Diagram and Components

Illustrates network connections, IP addresses, and key hardware components like the drive and demo units.

Demo Box Overview

1769-L35 e Demo Controls

Labeled image of the 1769-L35e demo box with its controls (Switch, Start, Stop).

1769-L43 Demo Controls

Labeled image of the 1769-L43 demo box with its controls (Stop, Start, Switch).

Exercise 1: HIM Keypad and Display

HIM Features and Information

Details the Human Interface Module (HIM) features such as improved visibility, scrolling text, and alphanumeric display capabilities.

Keypad Navigation and Parameter Groups

Parameter Group Navigation

Explains parameter groups accessible via the keypad (Basic Display, Basic Program, Communications, etc.) and custom grouping options.

Control and Navigation Key Descriptions

Keypad and Navigation Control Functions

Describes the function of display LEDs, navigation keys (Esc, Sel, Enter), and control keys (Start, Stop, Jog, Potentiometer).

Viewing and Editing Parameters

Reset Drive to Defaults

Configuring Drive Parameters

Exercise 2: USB Configuration File Transfer

Accessing Drive Configuration via USB

Explains how to connect the drive via USB to access configuration files for parameter changes.

Uploading Configuration File

Saving the Drive Configuration File

Details the process of selecting an upload location and naming the drive configuration file.

Completing File Upload and Utility Notes

Utility Functionality and Limitations

Describes the utility's purpose for file transport and its limitations regarding parameter changes.

Exercise 3: Connected Components Workbench (CCW) with USB

Launching Connected Components Workbench

Instructions on starting the CCW software and accessing its main interface.

Navigating CCW Project Organizer

Selecting and Accessing the PowerFlex 525 Drive

Guides users to expand the Catalog, select the Drives folder, and open the PowerFlex 525 drive within CCW.

CCW Drive Properties and USB ImportExport

USB ImportExport Tab Configuration

Details how to access the USB Import/Export tab in the drive's properties within CCW.

Importing Configuration Files in CCW

Importing the Entire Device Configuration

Explains the steps to import a drive configuration file into CCW, including selecting the device.

Accessing Drive Parameters in CCW

Navigating Parameter Groups

Shows how to access the Parameters window and select parameter groups like 'Basic Program'.

Parameter Configuration and Export in CCW

Populating and Exporting Drive Parameters

Describes how to populate parameters and prepare for exporting the configuration back to a file.

Exporting Configuration File from CCW

Completing the Export Process

Details the final steps for exporting the configuration and confirming the save operation.

Downloading Configuration via USB

Executing the USB Download

Explains how to use the USB utility to download the configuration file back to the drive.

Exercise 4: Ethernet Connection and CCW Online Operations

Bringing CCW Online with the Drive

Instructions for reconnecting CCW to the drive via an Ethernet connection.

Establishing RSLinx Connection

Using RSLinx Connection Browser

Details how to use the RSLinx Ethernet/IP driver and connection browser to locate the drive.

Connecting to the PowerFlex 525 Drive Online

Confirming CCW Online Status

Verifies the successful connection to the PowerFlex 525 drive within CCW, indicated by a 'Connected' status.

Exploring Drive Parameters in CCW

Viewing All and Non-Default Parameters

Explains how to access the parameters window and use the 'Show Non-Defaults' feature to identify modified settings.

Filtering and Searching Parameters

Using the Filter Value for Parameter Search

Demonstrates how to use the filter value entry box to quickly find parameters containing specific keywords like 'motor'.

Parameter Groupings: AppView and CustomView

Exploring AppView and CustomView Groups

Introduces AppView for application-specific parameters and CustomView for user-defined parameter groups.

CustomView Parameter Creation

Editing and Adding Custom Group Parameters

Guides users through creating a custom parameter group by editing existing ones and adding parameters.

Adding Parameters to CustomView

Listing Parameters for Custom Group Creation

Provides a list of specific parameters to be added to a custom view for easier management.

Displaying CustomView Parameters

Viewing the ABCs Group CustomView

Shows the result of adding parameters to a custom view, displaying them in an organized list.

Exercise 4 (Cont.): PowerFlex 525 Start-Up Wizard

Launching the PowerFlex 525 Startup Wizard

Instructions on how to initiate the PowerFlex 525 Startup Wizard from the CCW interface.

Startup Wizard: Reset and Language Settings

Reset Parameters and Language Selection

Details the options for resetting drive parameters and setting the drive's language.

Startup Wizard: Motor and Control Settings

Configuring Motor Data and Control Parameters

Covers setting up motor data, torque mode, boost, and brake type parameters.

Startup Wizard: Direction Test

Performing the Motor Direction Test

Explains how to conduct a direction test to verify correct motor rotation and adjust settings if needed.

Startup Wizard: AutoTune Test

Initiating the Static Tune Test

Guides users to start the Static Tune process to automatically adjust drive parameters for optimal motor performance.

Startup Wizard: Ramp, Speed, and Feedback Settings

Configuring Ramp Rates, Speed Control, and Feedback

Details settings for acceleration/deceleration, speed references, and motor feedback types.

Startup Wizard: Network and Digital Inputs

EtherNetIP and Digital Input Configuration

Covers EtherNet/IP settings, IP address configuration, and setting up digital input terminals.

Startup Wizard: Outputs and Pending Changes

Configuring Outputs and Reviewing Pending Changes

Explains relay/opto/analog outputs and how to review all planned parameter changes before applying them.

Applying Startup Wizard Changes

Resetting Device and Exiting CCW

Describes how to apply pending changes, reset the device, and exit the CCW application.

Exercise 5: RS Logix 5000 Integration

Benefits of Integrated Drive Profiles

Highlights advantages of using drive profiles in RSLogix for system development, maintenance, and diagnostics.

Starting RS Logix 5000 and Opening Project

Opening a Pre-configured RS Logix Project

Instructions for launching RSLogix 5000 and opening an existing project file for the PowerFlex 525.

RS Logix 5000 IO Configuration

Configuring PowerFlex 525-EENET Module Properties

Guides users to open the module properties for the PowerFlex 525-EENET node in the I/O configuration.

PowerFlex 525 Module Properties

Setup Tab Details and Properties

Explains the information available on the Setup tab of the module properties, including configuration and revision.

Module Properties: Communications and USB ImportExport

Communications and USB ImportExport Tabs

Covers configuring network settings via the Communications tab and using the USB Import/Export functionality.

RS Logix 5000 Parameters Window

Accessing Drive Parameters and General Tab

Details how to launch the Parameters window and return to the General tab of module properties.

Module Definition and Datalinks Configuration

Configuring Drive Rating, Revision, Keying, and Datalinks

Explains how to set up the module definition, including drive rating, firmware revision, and configuring input/output datalinks.

Closing Module Definition and Copying Drives

Copying Drive Modules for Duplication

Describes how to close the module definition and copy existing drive configurations for use with multiple drives.

Viewing Input Tags in RS Logix

Inspecting Input Tags for Drive Status

Shows how to view the input tags associated with the PowerFlex 525 drive, including status bits and feedback.

Viewing Output Tags and Opening Project File

Inspecting Output Tags and Opening ACD File

Details viewing output tags for control commands and selecting the correct project file to open.

Downloading Device Configuration via RS Logix

Downloading PowerFlex 525 Configuration to Device

Guides the user through the process of downloading the configured project to the PowerFlex 525 drive.

Downloading Project and Controller Setup

Inhibiting Module and Downloading Project to Controller

Covers inhibiting the module and downloading the project to the controller, ensuring proper communication.

Controller Run Mode and Module Properties

Setting Controller to Run Mode

Explains how to set the controller to Run mode and re-open module properties.

Online Drive Connection and Download

Connecting to the Drive Online and Initiating Download

Describes how to establish an online connection with the drive and initiate a download if differences are found.

Exercise 4 (Cont.): PowerFlex 525 Start-Up Wizard Revisited

Re-launching Wizard for Motor and AutoTune Tests

Instructions to re-launch the Startup Wizard for performing motor direction and AutoTune tests.

Startup Wizard: Direction and AutoTune Tests

Performing Direction and Static Tune Tests

Details the steps for conducting the motor direction test and the static tune process.

Startup Wizard: Finalizing Settings and Testing

Verifying Settings and Testing Drive Performance

Covers verifying parameters, testing drive performance, and adjusting speed references.

Completing PF525 Commissioning Lab

Monitoring Drive Status and Lab Completion

Encourages monitoring drive status and confirms the completion of the PF525 commissioning lab.

Exercise 6: Automatic Device Configuration (ADC)

Understanding Automatic Device Configuration

Explains the Automatic Device Configuration (ADC) feature for automated drive configuration via the Logix controller.

Exploring ADC Setup in RS Logix

Enabling Automatic Device Configuration

Guides users on how to enable ADC for the PowerFlex 525 drive within the Logix controller's configuration.

Initiating ADC Process and Controller Mode

Downloading Project and Setting Controller to Run

Details downloading the project to the controller and transitioning it to Run mode to trigger ADC.

ADC Process Completion and Drive Status

Monitoring ADC Configuration State

Explains how to monitor the ADC process, observe the drive's 'Configuring' and 'Running' states, and confirms lab completion.