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Rotax 912 i series Service Manual

Rotax 912 i series
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BRP-Rotax
MAINTENANCE MANUAL LINE
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Effectivity: 912 i Series
Edition 2/Rev. 0

Table of Contents

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Rotax 912 i series Specifications

General IconGeneral
Number of Cylinders4
Max Power100 hp (73.5 kW)
Max Power Output RPM5800 rpm
Ignition SystemDual electronic ignition
Oil SystemDry sump, forced lubrication with separate oil tank
Reduction Gear Ratio2.43:1
TBO2000 hours
Engine Type4-stroke, horizontally opposed
Displacement1352 cm³
Bore x Stroke84 mm x 61 mm
Max Torque128 Nm
Fuel TypeAvgas 100LL or unleaded automotive gasoline
Fuel SystemElectronic fuel injection
Cooling SystemLiquid/air-cooled

Summary

INTRO – GENERAL NOTE

Foreword

Introduction to the maintenance manual, emphasizing careful reading and understanding.

00–00–00 – GENERAL NOTE

Abbreviations and terms

Provides a list of abbreviations and their meanings used in the manual.

Safety notice

Explains safety symbols used in the manual and general safety precautions.

Safety information

Provides critical safety information regarding engine usage and limitations.

Maintenance Concept

Divides maintenance into Line and Heavy Maintenance categories.

04–00–00 – AIRWORTHINESS LIMITATIONS

Airworthiness Limitations

States that airworthiness limitations are not applicable for the ROTAX® engine type 912 i Series.

Continued Airworthiness

Outlines requirements for ensuring continued airworthiness through inspections.

05–00–00 – MAINTENANCE

Authorized personnel

Details requirements for personnel performing maintenance tasks.

Consumable Materials

Lists specified and recommended consumable materials for maintenance.

Acceptable methods, techniques and practice

Outlines acceptable practices for inspection, maintenance, and repair.

05–10–00 – TIME LIMITS

General overhaul (TBO)

Defines Time Between Overhaul (TBO) and its maintenance implications.

Time Limit

Specifies general overhaul due dates and time limits for engine operation.

Time limit for parts

Lists components and systems requiring replacement every 5 years.

05–20–00 – SCHEDULED MAINTENANCE CHECKS

Scheduled maintenance checks

Lists periodic inspections required at specified intervals.

Unscheduled maintenance checks

Details inspections recommended for specific malfunctions or conditions.

Maintenance Schedule

Details specific maintenance tasks and their intervals.

05–50–00 – UNSCHEDULED MAINTENANCE CHECKS

Engine check after propeller strike incidents

Details checks required after any propeller strike incident.

Examination after engine failure

Guides on examining the engine after a failure to find possible causes.

Oil pressure below minimum value

Actions to take when oil pressure falls below the minimum value.

Lightning strike

Procedures for inspecting the engine after a lightning strike.

12–10–00 – REPLENISHING OPERATING FLUIDS

Servicing points on the engine

Identifies key servicing points on the engine with an overview diagram.

Cooling system

Details checks and procedures for the engine's cooling system.

Oil level check/Replenish

Step-by-step guide for checking and topping up engine oil.

12–20–00 – SCHEDULED MAINTENANCE

Leakage check

Procedures for checking various engine components for leaks.

Differential pressure check

Steps for performing a differential pressure test on cylinders.

Test run of engine

Detailed steps for conducting an engine test run.

Oil change

Detailed steps for performing an engine oil change.

Purging the oil system

Emphasizes the importance and procedure for purging the oil system.

Replacement of spark plugs

Procedures for replacing spark plugs, including inspection.

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