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Rotax 912 i series Service Manual

Rotax 912 i series
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BRP-Rotax
MAINTENANCE MANUAL LINE
UNSCHEDULED MAINTENANCE CHECKS
Operating limits
exceeded
An inspection of the engine must be performed if the operating limits of the engine have
been exceeded (e.g. overspeed, excessive temperature etc.), or if unusual operating con-
ditions have occurred during operation (e.g. lightning strike). In such cases the engine
must be inspected in accordance with the applicable unscheduled maintenance checks.
Recommends
inspections
The manufacturer also recommends the following inspections whenever maintenance is
carried out (where not already prescribed by the airframe manufacturer), as possible mal-
functions could have negative effects on engine operation.
part inspection possible danger
Engine cowling
For discoloring and warping
Danger of overheating
Exhaust fixation
Re-tighten the exhaust fixation
on the cylinder head after the
first 2 hr. of operation
Leakage
Exhaust
Of the exhaust unit (where nec-
essary, replaced application of
LOCTITE Anti-Seize)
Risk of fracture, wear.
Smooth engine running.
Fuel filter
Of fuel filter on airframe side (for
foreign bodies, sealing material
and loose fragmented material)
Engine may misfire.
Power loss. Engine run-
ning too lean (Engine
malfunction and
damage).
Electr. fuel pump
Correct function
Insufficient fuel supply.
Engine running too lean
(Engine malfunction and
damage).
Battery
Acid concentration for each cell.
Observe the manufacturers
instruction
Starting problems
Oil
For oil contamination
Analysis of the oil (provides addi-
tional information on the condi-
tion of the engine)
Possible engine wear
Radiators, Lines
For damage
Check for discoloration - and
cracks
Danger of overheating
Propeller
Undamaged and runs true
Engine damage, unusu-
al vibrations
Effectivity: 912 i Series
Edition 2/Rev. 0
05–20–00
Page 3
September 01/2018

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Rotax 912 i series Specifications

General IconGeneral
Number of Cylinders4
Max Power100 hp (73.5 kW)
Max Power Output RPM5800 rpm
Ignition SystemDual electronic ignition
Oil SystemDry sump, forced lubrication with separate oil tank
Reduction Gear Ratio2.43:1
TBO2000 hours
Engine Type4-stroke, horizontally opposed
Displacement1352 cm³
Bore x Stroke84 mm x 61 mm
Max Torque128 Nm
Fuel TypeAvgas 100LL or unleaded automotive gasoline
Fuel SystemElectronic fuel injection
Cooling SystemLiquid/air-cooled

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