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SHERCO
Motorcycle
125
SHERCO 125 User Manual
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29
ST SERIES
ENGINE DISASSEMBLING
•
Using
a pin driver,
push the pin to the insi
de
of the drum.
•
Slide the f
orks the
opposite way
of the shifting
star.
30
32
Table of Contents
Table of Contents
3
Foreword
5
Special Tools Required
6
Technical Data
7
Engine
7
Chassis
8
Fork
8
Shock Absorber
8
Chassis
9
Front End
9
Wheel Bearings Change
9
Front Brake Disc Change
9
Fork Disassembly and Steering Head Bearings Change
10
TECH Fork Servicing
11
Right Side Oil Change
11
Left Side Oil Change
12
Rear End
14
Wheel Bearings Change
14
Brake Disc Change
15
Swingarm Bearings Check
15
Suspension Linkage Check
16
Operations Requiring the Removal or Not of the Engine
17
Engine Removal/Fitting
18
Engine Removal
18
Fitting the Engine in the Frame
18
Engine Disassembling
19
Gearbox Draining
19
Front Sprocket Removal
19
Top-End Removal
19
Reeds Valve Removal
21
Right Side Disassembling
21
Clutch Cover Removal
21
Coolant Pump Disassembling
22
Clutch and Primary Drive Removal
23
Kickstarter Shaft Removal
26
Shifting Mechanism Removal
26
Left Side Disassembling
27
Ignition Removal
27
Crankcase Splitting
28
Gearbox Removal
29
Disassemble the Selector Fork- Drum Assembly
30
Engine Parts Check
32
Crankshaft Removal
32
Crankshaft Width Measure
33
Big-End Radial Play
33
Axial Play of the Big End
33
Crankshaft Runout Check
34
Piston
35
End Gap
35
Wrist Pin Check
35
Cylinder - Piston Wear Condition
36
Reeds Valve, Intake Boot
36
Clutch
37
Discs Check
37
Gearbox Shafts
38
Engine Assembling
39
Gearbox Assembling
39
Accoupling the Crankcases
41
Left Hand Side Assembling
41
Fitting the Ignition
41
Right-Hand Side Assembling
42
Clutch Assembling
42
Fit the Clutch Basket and the Clutch Hub
44
Using the Tool
44
Top-End Assembling
47
Piston Fitting
47
Squish Check
49
Reed Valve and Intake Boot
50
Gearbox Output Sprocket
50
Tightening Torques
51
Electrical
52
Electric Components
52
CDI
53
Voltage Regulator
53
Temperature Sensor
54
Ventilator
54
Injector Specs
55
MAP Specs
55
Fuel Pump Specification
55
Reset TPS
56
Wiring Diagram
57
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SHERCO 125 Specifications
General
Starter
Kick starter
Bore x Stroke
54 mm x 54.5 mm
Cooling System
Liquid
Transmission
6-speed
Front Brake
Disc
Rear Brake
Disc
Displacement
124.8 cc
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