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Shinko FCD-13A User Manual

Shinko FCD-13A
64 pages
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DIGITAL INDICATING CONTROLLER
FCD-13A
INSTRUCTION MANUAL

Table of Contents

Questions and Answers:

Shinko FCD-13A Specifications

General IconGeneral
Control MethodPID control
DimensionsUnknown
Frequency Range50/60 Hz
Input TypeThermocouple, RTD, Voltage, Current
Output TypeDC current
Power Supply100 to 240 VAC 50/60 Hz

Summary

1 Model

1.1 Model

Defines alphanumeric characters for model designation (output, input, options).

1.2 How to read the model label

Explains interpretation of model labels on the case and inner assembly.

2 Name and functions of sections

2.1 Name of sections

Identifies and describes displays, indicators, and components on the controller's front panel.

2.2 Keys

Details main functions of each controller key, noting mode-dependent variations.

3. Setup

3.1 Taking the internal assembly out

Provides instructions for safely removing the internal assembly from the case before power-on.

3.2 Switch setting (multi-function)

Guides setting DIP and Rotary switches for input, control action, alarms, and unit selection.

3.3 Insertion of the internal assembly

Instructs on properly reinserting the internal assembly into the controller case after setup.

4. Mounting to the control panel

4.1 Site selection

Specifies environmental and location conditions for safe and optimal controller installation.

4.2 External dimensions (Scale: mm)

Displays physical dimensions of the controller unit in millimeters for panel mounting.

4.3 Panel cutout (Scale: mm)

Provides necessary panel cutout dimensions and mounting hole patterns for installation.

4.4 Current transformer (CT) dimensions (Scale: mm)

Shows dimensions of optional current transformers (CTs) used for current measurement.

4.5 Mounting

Details the procedure for attaching mounting brackets and securing the controller to the panel.

5. Wiring

5.1 Terminal arrangement

Illustrates the layout and function of each terminal for correct electrical connections.

5.2 Wiring examples

Provides practical examples of wiring configurations for different applications (e.g., 3-phase, single-phase).

6. Settings

6.1 Operation flowchart

Presents a visual flowchart detailing operation sequence and navigation through setting modes.

6.2.1 Main setting mode

Explains access and setting of primary parameters like SV in the main configuration menu.

6.2.2 Sub setting mode

Describes configuration of secondary parameters like memory numbers, AT, proportional band, and integral time.

6.2.3 Auxiliary function setting mode 1

Covers settings for value lock, SV limits, sensor correction, and communication parameters.

6.2.4 Auxiliary function setting mode 2

Details advanced settings including scaling limits, decimal points, filter constants, and output limits.

6.2.5 Program mode

Explains setup and management of program control sequences, including step times and values.

6.2.6 Auto/Manual control switching

Describes switching between automatic and manual control modes for the controller's output.

6.2.7 Control output OFF function

Details the function to temporarily disable the control output, even when power is on.

6.2.8 MV, Remaining step time indication

Explains how to display Manipulated Variable (MV) and remaining step time during operation.

7. Set value memory function (SM option)

Operation procedures for Set value memory function

Outlines steps to select, set, and register set values using the memory function via external terminals.

8. Operation

8.1 When using the FCD-13A as a Temperature controller

Guides on initial power-on and basic operation as a temperature controller.

8.2 When using the FCD-13A as a Simplified programmable controller

Details procedures for operating as a simplified programmable controller, including program start.

9 Action explanations

9.1 OUT1 action

Explains heating/cooling actions and output behavior for Control Output 1 (OUT1) based on deviation.

9.2 Heater burnout alarm action (option)

Describes the functionality and indication of the optional heater burnout alarm.

9.3 ON/OFF control

Illustrates ON/OFF control operation for heating and cooling actions, including hysteresis.

9.4 Pattern end action

Explains the pattern end action and its output behavior when program control is completed.

9.5 OUT2 (Heating/Cooling control) action (DR, DS, DA option)

Details heating/cooling control actions for Control Output 2 (OUT2) with various options.

9.6 Alarm 1 (A1) to Alarm 4 (A4) action

Explains different alarm types (high limit, low limit) and their actions, including standby functions.

10 Control actions

10.1 Fuzzy self-tuning

Describes the Fuzzy self-tuning feature for automatic PID value adjustment and stable control.

10.2 PID

Explains PID control principles: Proportional band (P), Integral time (I), and Derivative time (D).

10.3 AT (auto-tuning) of this controller

Details the Auto-Tuning (AT) process for automatically obtaining optimal PID values by fluctuating the process.

11 Attached functions

Burnout Function

Explains controller indication for input burnout (thermocouple, RTD, DC input).

Input Abnormality Indication

Describes output status indications for overscale and underscale conditions of input signals.

12 Specifications

12.1 Standard specifications

Lists standard technical specifications for mounting, display, accuracy, and input types.

12.2 Optional specifications

Details specifications for optional features like alarms, heating/cooling control, and communication.

13 Troubleshooting

Common Problems and Solutions

Lists common problems (display, key, control) with causes and solutions.

14 Character table

Main Setting Mode Characters

Lists characters, items, defaults, and data for main setting mode parameters.

Sub Setting Mode Characters

Lists characters, items, defaults, and data for sub setting mode parameters.

Auxiliary Function Setting Mode 1 Characters

Lists characters, items, defaults, and data for auxiliary function setting mode 1.

Auxiliary Function Setting Mode 2 Characters

Lists characters, items, defaults, and data for auxiliary function setting mode 2.

Program Mode Characters

Lists characters, items, and defaults for program mode parameters.

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