Section 09 BODY AND FRAME
Subsection 02 (BODY)
MMR2000_134_09_02A.FM 09-02-3
DECAL
To remove a decal; heat old decal with a heat gun
and peel off slowly.
Using isopropyl alcohol, clean the surface and dry
thoroughly.
Apply liquid soap to new decal and carefully posi-
tion the decal. Using a sponge or a squeegee, re-
move the air bubbles and surplus water working
from the center toward the edges. Allow to air dry.
CAUTION: Do not apply isopropyl alcohol or
solvent directly on decals.
WINDSHIELD INSTALLATION
When peeling off the protective film some poly-
ethylene particles may remain on the windshield
no. 1. A soft clean cloth moistened with naphtha
(camping equipment fuel) will easily remove the
remaining particles.
Position the windshield no. 1 on the hood no. 2
then push it down until the tabs are fully inserted
into the hood slots, as shown.
INSERT WINDSHIELD TABS INTO HOOD SLOTS
From inside hood, lock the windshield tabs in po-
sition using latches no. 3 as shown.
VIEW FROM INSIDE HOOD — LOCK WINDSHIELD TABS
CHAIN GUARD
Disassembly and Assembly
Inspection
Check chain guard mounting tabs and spring nuts
for wear.
WIRING HARNESS
CABLES
WARNING
Naphtha is flammable and explosive under
certain conditions. Always manipulate in a
well ventilated area. Do not smoke or allow
open flames or sparks in the vicinity.
A31H0JA
WARNING
Engine should be running only with chain
guard well secured in place.
WARNING
Ensure all terminals are properly crimped on
the wires and that all connector housings are
properly fastened. Keep wires away from any
rotating, moving, heating and vibrating parts.
Use proper fastening devices as required.
WARNING
Before installation, ensure that all cables are
in perfect condition. Properly install the cable
ends and secure them in place. Pay attention
to route them properly, away from any rotat-
ing, moving, heating, or vibrating parts.
A31H0KA
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