Section 03 TROUBLESHOOTING
Subsection 04 (TRANSMISSION AND BRAKE SYSTEMS)
MMR2000_116_03_04A.FM 03-04-3
BRAKE SYSTEM
MECHANICAL BRAKE
SYMPTOM BRAKE HANDLE DOES NOT RETURN COMPLETELY.
CONDITION NORMAL USE.
Test/Inspection 1. Check brake return spring.
a. Broken return spring.
Replace.
2. Check if brake cable moves freely in its housing.
a. Brake cable movement is limited due to oxidation or dirt accumulation.
Replace.
3. Check distance between brake lever and caliper.
a. Distance is too wide.
Adjust according to specifications (refer to TRANSMISSION 05).
SYMPTOM BRAKE SYSTEM IS NOISY.
CONDITION NORMAL USE.
Test/Inspection 1. Check brake pad thickness.
a. Pad is worn up to wear limit.
Replace.
2. Check brake attachment.
a. Attachment is loose or cracked.
Tighten or replace.
3. Check brake pad alignment.
a. Brake pad is not properly aligned with clutch.
Rotate brake pad 180° or replace with new one.
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