Section 04 ENGINE
Subsection 02 (ENGINE REMOVAL AND INSTALLATION)
04-02-2 MMR2000_117_04_02A.FM
REMOVAL FROM VEHICLE
Remove or disconnect the following then lift en-
gine from vehicle:
–chain guard
– drive chain
– drive sprocket (clutch)
– muffler no. 3
– engine protector no. 5
– throttle cable
–choke cable
– fuel line
– electrical connectors
– engine mount screws no. 2
– brake support screws no. 1
ENGINE AND MUFFLER
DISASSEMBLY AND ASSEMBLY
Torque the muffler nuts no. 4 to 24 N•m (18 lbf•ft).
Torque both brake support screws no. 1 to 11 N•m
(97 lbf•in) and 5 engine mount screws no. 2 to
15 N•m (133 lbf•in).
INSTALLATION ON VEHICLE
To install engine on vehicle, reverse removal pro-
cedure. However, pay attention to the following:
– Check tightness of engine mount screws, and
clutch screw.
– After throttle cable and choke installation, check
for proper operation.
– Check drive chain automatic tensioner for proper
operation.
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