Suzuki kq500 - Front Output Shaft Components; Front Output Shaft Removal and Installation; Propeller Shafts; Repair Instructions

Propeller Shafts: 3D-1
Driveline / Axle
Propeller Shafts
Repair Instructions
Front Output Shaft Components
B931H23406001
Front Output Shaft Removal and Installation
B931H23406002
Removal
1) Remove the engine assembly from the frame. Refer
to “Engine Assembly Removal: in Section 1D”.
2) Remove the engine top side. Refer to “Engine Top
Side Disassembly: in Section 1D”.
3) Separate the crankcase with the special tool. Refer
to “Engine Bottom Side Disassembly: in Section
1D”.
Special tool
(A): 09920–13120 (Crankcase separating
tool)
1
2
3
5
6
7
4
FWD
FWD
I931H1340001-01
1. Front output shaft bearing (Rear) 7. Front drive collar assembly
2. Front output shaft : Apply grease.
3. Front output shaft housing : Apply water resistance grease.
4. Front output shaft bearing (Front) : Apply engine oil.
5. Washer : Do not reuse.
6. Oil seal
(A)
I931H1340002-01