Suzuki kq500 - Front Brake Hose Removal and Installation; Rear Brake Cable Removal and Installation

4A-7 Brake Control System and Diagnosis:
Front Brake Hose Removal and Installation
B931H24106011
Removal
CAUTION
!
Make sure that the vehicle is supported
securely.
1) Remove the front fender. Refer to “Front Side
Exterior Parts Removal and Installation: in
Section 9D”.
2) Drain brake fluid. Refer to “Brake Fluid Replacement
(Page 4A-6)”.
3) Loosen the flare nuts (1) and disconnect the brake
pipe.
4) Remove the front brake hoses as shown in the front
brake hose routing diagram. Refer to “Front Brake
Hose Routing Diagram (Page 4A-1)”.
Installation
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
1) Install the front brake hose as shown in the front
brake hose routing diagram. Refer to “Front Brake
Hose Routing Diagram (Page 4A-1)”.
2) Tighten the brake flare nuts (1) to the specified
torque.
Tightening torque
Brake pipe flare nut (a): 16 N·m (1.6 kgf-m, 11.5
lbf-ft)
3) Bleed air from the front brake system. Refer to “Air
Bleeding from Front Brake Fluid Circuit (Page 4A-
5)”.
4) Install the front fender. Refer to “Front Side
Exterior Parts Removal and Installation: in
Section 9D”.
Rear Brake Cable Removal and Installation
B931H24106012
Removal
1) Remove the right inner fender. Refer to “Front Side
Exterior Parts Removal and Installation: in
Section 9D”.
2) Remove the right mud guard. Refer to “Rear Side
Exterior Parts Removal and Installation: in
Section 9D”.
3) Remove the cotter pin (1), washer (2) and pin (3).
4) Remove the rear brake cable bolt (4) from the right
footrest.
5) Loosen the rear brake cable holder nut (5).
1
1
I931H1410045-01
(a)
1
(a)
1
I931H1410046-01
1
2
3
I931H1410017-01
4
I931H1410018-01
5
I931H1410019-01