Suzuki kq500 User Manual

1D-62 Engine Mechanical:
Bearing (Crankcase and Generator Cover)
Inspection
B931H21406039
Refer to “Engine Bottom Side Disassembly (Page 1D-
46)”.
Refer to “Engine Bottom Side Assembly (Page 1D-52)”.
Rotate the bearing inner race by finger to inspect for
abnormal play, noise and smooth rotation while the
bearings are in the crankcase. Replace the bearing if
there is anything unusual. Refer to “Oil Seal / Bearing
(Crankcase and Generator Cover) Removal and
Installation (Page 1D-62)”.
Left crankcase
Right crankcase
Generator cover
Oil Seal / Bearing (Crankcase and Generator
Cover) Removal and Installation
B931H21406040
Removal
1) Remove the engine assembly from the frame. Refer
to “Engine Assembly Removal (Page 1D-13)”.
2) Remove the engine top side. Refer to “Engine Top
Side Disassembly (Page 1D-18)”.
3) Disassemble the engine bottom side. Refer to
“Engine Bottom Side Disassembly (Page 1D-46)”.
Left crankcase
1) Remove the each bearing retainer.
2) Remove the driveshaft bearing (1) with the special
tool.
Special tool
(A): 09921–20240 (Bearing remover set)
1. Crankshaft bearing (LH) 4. Countershaft bearing (LH)
2. Crank balancer bearing (LH) 5. Driveshaft bearing (LH)
3. Gearshift bearing 6. Output shaft bearing (RH)
6. Crankshaft bearing (RH) 9. Driveshaft bearing (RH)
7. Crank balancer bearing (RH) 10. Front output shaft bearing
(Rear)
8. Countershaft bearing (RH)
1
2
3
4
5
6
I931H1140254-02
6
7
8
9
10
I931H1140255-02
11. Crankshaft spacer bearing 12. Output shaft bearing (LH)
12
11
I931H1140256-01
I931H1140257-01
(A)
1
I931H1140258-01

Suzuki kq500 Specifications

General

Brand	Suzuki
Model	kq500
Category	Offroad Vehicle
Language	English