Suzuki kq500 User Manual

Differential: 3B-2
Repair Instructions
Front Drive (Differential) Components
B931H23206001
FWD
FWD
1
2
3
4
5
6
7
8
9
10
11
12
13
15
17
16
14
18
19
20
21
25
26
28
22
23
24
27
29
(a)
30
31
(c)
32
29
(d)
33
(e)
34
(b)
(a)
30
I931H1320095-04
1. Front drive (differential) gear case 16. Snap ring 31. Breather rubber case
2. Front drive (differential) gear case cover 17. O-ring 32. Oil drain plug
3. Shim (Right side) 18. 4WD/Diff-lock actuator 33. Oil filler plug
4. Bearing 19. Bearing 34. Oil level plug
5. Front drive (differential) gear assembly 20. Pinion gear : 22 N⋅m (2.2 kgf-m, 16.0 lbf-ft)
6. Diff-lock sleeve 21. Bearing : 10 N⋅m (1.0 kgf-m, 7.0 lbf-ft)
7. Bearing 22. Snap ring : 32 N⋅m (3.2 kgf-m, 23.0 lbf-ft)
8. Shim (Left Side) 23. Differential sleeve : 35 N⋅m (3.5 kgf-m, 25.5 lbf-ft)
9. Diff-lock fork 24. Snap ring : 8 N⋅m (0.8 kgf-m, 5.7 lbf-ft)
10. Diff-lock shaft 25. Bearing : Apply grease.
11. Diff-lock cam 26. Snap ring : Apply water resistance grease.
12. Differential fork 27. Dust seal : Apply bond.
13. Screw shaft 28. Input shaft : Apply thread lock to the thread part.
14. Bearing 29. Oil seal : Do not reuse
15. Snap ring 30. Front drive (differential) gear case cover bolt

Suzuki kq500 Specifications

General

Brand	Suzuki
Model	kq500
Category	Offroad Vehicle
Language	English