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Suzuki kq500 - Steering Related Parts Inspection; Specifications; Service Data

Suzuki kq500
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6B-9 Steering / Handlebar:
Install the washers (2) and tighten the rod end nuts (3)
(steering arm plate side) to the specified torque.
Tightening torque
Tie-rod end nut (b): 29 N·m (2.9 kgf-m, 21.0 lbf-ft)
Install the cotter pins (4).
CAUTION
!
The removed cotter pins (4) must be replaced
with new ones.
Install the tie-rod ends (steering knuckle side). Refer
to “Front Wheel Hub / Steering Knuckle Removal
and Installation: in Section 2B”.
After installed wheels, inspect the toe-out. If the toe-
out is out of specification, bring it into the specified
range. Refer to “Steering System Inspection: in
Section 0B” and “Toe Adjustment: in Section 0B”.
Steering Related Parts Inspection
B931H26206007
Refer to “Steering Shaft Removal and Installation
(Page 6B-5)” and “Tie-rod / Tie-rod End Removal and
Installation (Page 6B-8)”.
Tie-rod
Inspect the tie-rod for distortion or damage. If any
defects are found, replace the tie-rod with a new one.
Tie-rod End
Inspect the tie-rod ends for smooth movement. If there
are any abnormalities, replace the tie-rod ends with new
ones. Inspect the tie-rod end boots for wear or damage.
If any defects are found, replace the tie-rod ends with
new ones.
Steering Shaft
Inspect the steering shaft for distortion or bend. If any
defects are found, replace the steering shaft with a new
one.
Steering Shaft Bushing and Dust Seal
Inspect the steering shaft bushing (1), dust seal (2) and
lower dust seal (3) for wear or damage. If any defects
are found, replace them with new ones.
Specifications
Service Data
B931H26207001
2
4
4
(b)
3
(b)
3
I931H1620031-02
I931H1620032-01
I931H1620033-01
I931H1620034-01
3
2
1
I931H1620035-01

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