Tokheim QUANTIUM 410 - Page 6

4 Document Ref 909342-001 Rev 11
Contents Quantium 410 Installation Manual
4 PACKAGING & HANDLING ................................................................................... 4-2
4.1 Shipping Documentation .......................................................................................4-2
4.2 Packaging .............................................................................................................4-2
4.2.1 Unpacking ............................................................................................ 4-2
4.3 Inventory Inspection ............................................................................................. 4-2
4.4 Weights .................................................................................................................4-3
4.5 Handling ............................................................................................................... 4-3
4.6 Access to the Hydraulic Area .............................................................................. 4-4
4.7 Access the Junction Box Connections .................................................................4-4
4.8 Access to the Calculator Head ............................................................................ 4-5
4.9 Access to the Cable Glands .................................................................................4-5
5 INSTALLATION .......................................................................................................... 5-2
5.1 General .................................................................................................................5-2
5.2 Identification of Sides ...........................................................................................5-2
5.3 Lifting ................................................................................................................... 5-3
5.4 Placement.............................................................................................................5-3
5.4.1 By Forklift ............................................................................................ 5-4
5.4.2 Q410 LC By Forklift ............................................................................ 5-5
5.4.3 Leak Plate Sealing ............................................................................... 5-7
5.4.4 Fixing to Ground ...................................................................................5-8
5.4.5 Earthing ................................................................................................ 5-9
5.5 Hydraulic Connections ....................................................................................... 5-10
5.5.1 Installation of TQP-HS Pumps .......................................................... 5-10
5.5.2 Pipework - dispensers with direct connection
(Suction or Submerged) ..................................................................... 5-10
5.5.3 Pipework - dispensers with flexible connection (Suction only) .......... 5-11
5.5.4 Fitting a Risbridger Check Valve ....................................................... 5-13
5.5.5 Spin On Filter (Option) ...................................................................... 5-13
5.5.6 Pipework - VR .................................................................................. 5-14
5.5.7 New Submerged Installation .............................................................. 5-14
5.6 Electrical Connections ........................................................................................ 5-16
5.6.1 Junction Box Wiring ........................................................................... 5-16
5.6.2 Communications Wiring in Main Junction Box .................................. 5-25
5.6.3 Special Dispenser Configurations ...................................................... 5-27
5.6.4 Outdoor Payment Terminals and Vidium Power ............................... 5-29
6 COMMISSIONING ..................................................................................................... 6-2
6.1 Testing and programming the Dispenser ..............................................................6-2
6.1.1 Programming the Dispenser ................................................................ 6-2
6.1.2 Dispenser Functions.............................................................................6-2
6.1.3 Testing the Dispenser ..........................................................................6-3
6.2 Calibration of the Dispenser ................................................................................. 6-3
6.2.1 Mechanical Calibration of the Meter ...................................................6-4
6.2.2 Electronic Calibration of the MPE Pulser............................................6-5
6.2.3 Temperature Compensation Function ..................................................6-7
6.3 Final Checks ......................................................................................................... 6-8
6.4 Handing over to the Station Manager ..................................................................6-8