Toro Reelmaster 5200-D Service Manual

Rev. A
Reelmaster 5200-D/5400-D
Page 2 - 10
Product Records and Maintenance
Reelmaster  5200-D/5400-D Maintenance Schedule
Minimum Recommended Maintenance Intervals:
Check Battery Fluid Level
Check Battery Cable Connections
Lubricate All Grease Fittings
Change Engine Oil
Inspect Air Filter, Dust Cup, & Baffle
Maintenance Procedure
Every
50hrs
Every
200hrs
Maintenance Interval & Service
Annual Recommendations:
Items listed are recommended every 1600 hours
or 2 years, whichever comes first.
Every
400hrs
 Service Air Cleaner
Replace Fuel/Water Separator Filter
Replace Fuel Filter
Inspect Traction Linkage Movement
‡ Check Engine RPM (idle & full throttle)
 Initial break in at 10 hours
‡ Initial break in at 50 hours
 When indicator shows red
Drain Moisture from Hydraulic Tank
Drain Moisture from Fuel Tank
Check Reel Bearing Preload
Lubricate Front Axle Bearings (Serial No. 200000201 & Up)
 Torque Wheel Lug Nuts
(See proper section of Operator’s and Service Manuals for procedures and fluid specifications.)
A-Level
Service
C-Level
Service
E-Level
Service
Every
800hrs
D-Level
Service
 Check Fan and Alternator Belt Tension
‡ Replace Engine Oil Filter
Inspect Cooling System Hoses
Replace All Moving Hoses
Replace Interlock Safety Switches
Flush/Replace Cooling System Fluid
Drain/Flush Fuel Tank
Drain/Flush Hydraulic Tank
Every
100hrs
B-Level
Service
Change Hydraulic Fluid
 Change Transmission Fluid
 Replace Transmission Filter
Check Rear Wheel Toe-in
Pack Bearings to Both Rear Wheels (2WD)
Change Rear Axle Lubricant (4WD)
Adjust Valves (Kubota Diesel Engine)

Toro Reelmaster 5200-D Specifications

General

Brand	Toro
Model	Reelmaster 5200-D
Category	Lawn Mower
Language	English