Toro Reelmaster 5200-D Service Manual

Rev. A
Reelmaster 5200-D/5400-DPage 8 - 14Cutting Units
(Model 03506, S/N 80001 - 209999999)
(Model 03509, S/N 80001 - 209999999)
Service and Repairs
Cutting Unit Removal and Installation
Removal
Remove cutting unit from traction unit before doing ad-
justments or repairs.
1. Remove basket from cutting unit.
2. Disconnect chain from cross tube on each rear cut-
ting unit (Fig. 18).
3. Loosen reel motor mounting nuts. Rotate motor
clockwise so motor flanges clear studs. Pull motor off of
cutting unit (Fig. 19).
4. Remove cap screw, lock washer, flat washer and
thrust washer from cutting unit mounting shaft (Fig. 20).
5. Pull cutting unit off mounting shaft (Fig. 20).
Installation
1. Position cutting unit onto the mounting shaft (Fig.
20).
2. Secure thrust washer, flat washer, lock washer, and
cap screw to the cutting unit mounting shaft (Fig. 20).
3. Install motor onto the cutting. Rotate motor counter-
clockwise so motor flanges engages studs (Fig. 19).
4. Connect chain to the cross tube on each rear cutting
unit (Fig. 18).
5. Install basket to the cutting.
1. Lock-up chain 2. Cross tube
Figure 18
1
2
1. Reel motor 2. Mounting nut
Figure 19
2
1
1. Cap screw, lock washer,
flat washer, & thrust washer
2. Cutting unit mounting
shaft
Figure 20
1
2

Toro Reelmaster 5200-D Specifications

General

Brand	Toro
Model	Reelmaster 5200-D
Category	Lawn Mower
Language	English