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OPERATOR'S DAILY CHECKLIST (SAMPLE)
WARNING
!
!
Carry out the daily checks as per “Daily Inspection” in this Operator’s Manual on page 72 and the applicable provisions of laws and regulations of your country. (In U.S. OSHA 29CFR1910.178)
GENERAL CARE AND MAINTENANCE
Operator’s Daily Checklist and Safety Inspection (sample)
I.T.A. Class I, II & III
IMPORTANT: Check each of the following items before the start of each shift. Notify your supervisor and/or maintenance department if there are any problems with the forklift.
DO NOT OPERATE A FORKLIFT WITH ANY MALFUNCTION.
FORKLIFT DETAILS:
Electric Sit-down Electric Stand-up Electric Pallet Serial/Unit Number:____________________ Operator:____________________ Supervisor’s OK:____________________
Please review the list below and mark each item accordingly. Please provide any additional explanation as necessary.
# OK NG Visual Check Items # OK NG Operational Checks
01 Forks: bent, worn, stops, forklocks OK 18 Horn Operation
02 Load Backrest: bent, cracked, loose, missing 19 Operator Restraint (if equipped): operation
03 Tires/Wheels: wear, damage, nuts tight 20 Brake: loose/binding, operation, adjustment
04 Battery Connectors: cracked, loose, missing 21 Battery Retainer: operation
05 Hydraulic Oil: level, dirty, leaks 22 Mast: smooth lifting/lowering and roller rotation, wear or damage to chains or mast rails
06 Covers/Sheet Metal: damage, missing 23 Tilt: loose/binding, excessive drift, “chatters”, leaks
07 Overhead Guard: bent, cracked, loose, missing 24 Carriage and Attachments: operation, leaks
08 Battery: connections loose, state of charge, electrolyte level 25 Control levers: loose/binding, free return to neutral position
09 Warning Decals/Operator’s Manual: missing, unreadable 26 Battery Test: indicator shows full charge while holding full forward tilt
10 Data Plate/Capacity Plate: incorrect: unreadable, missing 27 Directional Control: loose/binding, nd neutral position OK
11 Operator Restraint (if equipped): damage, mounting, operation, oily, dirty 28 Drive Axle: noise, leaks
12 Gauges/Instruments: damage, operation 29 Steering: loose/binding, leaks, operation
13 Brakes: linkage loose, reservoir uid level, leaks 30 Warning Lights (if equipped): mounting, operation
14 Carriage and Attachments: damage, mounting, operation, leaks 31 Back-Up Alarm (if equipped): mounting, operation
15 Head/Tail/Working Lights: damage, mounting 32 Head/Tail/Working Lights: mounting, operation
16 Side Gates: damage 33 Side Gates: operation, binding
17 Battery Retainer: damage, latched, operation
Additional explanation of problems marked above:____________________________________________________________________________________________________________________________