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Vacon 100 Installation Manual
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PREFACE
Document ID:
DPD01711G
Date:
15.12.2015
ABOUT THIS MANUAL
This manual is copyright of Vacon Plc. All Rights Reserved.
PREFACE
VACON · 3
24-HOUR SUPPORT +358 (0)201 212 575 · EMAIL: VACON@VACON.COM
2
4
Table of Contents
About this Manual
3
Table of Contents
5
Approvals
8
Safety
10
The Safety Symbols Used in the Manual
10
Warning
10
Caution
11
Grounding and Earth Fault Protection
12
Electro-Magnetic Compatibility (EMC)
13
Using an RCD or an RCM Device
13
Receiving the Delivery
15
Package Label
15
Type Designation Code
16
Contents of the Delivery
16
Removing the Packaging and Lifting the AC Drive
16
Weight of the AC Drive
16
Lifting the Frames MR8 and MR9
17
Accessories
18
Frame MR4
19
Frame MR5
19
Frame MR6
20
Frame MR7
21
Frame MR8
21
Frame MR9
22
Product Modified" Label
22
Disposal
22
Mounting
23
General Information about Mounting
23
Dimensions for Wall Mounting
23
Wall Mounting of MR4
23
Wall Mounting of MR5
24
Wall Mounting of MR6
25
Wall Mounting of MR7
26
Wall Mounting of MR8, IP21 and IP54
27
Wall Mounting of MR8, IP00
28
Wall Mounting of MR9, IP21 and IP54
29
Wall Mounting of MR9, IP00
30
Dimensions for Wall Mounting, North America
31
Wall Mounting of MR4, North America
31
Wall Mounting of MR5, North America
32
Wall Mounting of MR6, North America
33
Wall Mounting of MR7, North America
34
Wall Mounting of MR8, North America
35
Wall Mounting of MR8, UL Open Type, North America
36
Wall Mounting of MR9, North America
37
Wall Mounting of MR9, UL Open Type, North America
38
Dimensions for Flange Mounting
38
Flange Mounting of MR4
42
Flange Mounting of MR5
43
Flange Mounting of MR6
44
Flange Mounting of MR7
45
Flange Mounting of MR8
46
Flange Mounting of MR9
47
Dimensions for Flange Mounting, North America
48
Flange Mounting of MR4, North America
48
Flange Mounting of MR5, North America
49
Flange Mounting of MR6, North America
50
Flange Mounting of MR7, North America
51
Flange Mounting of MR8, North America
52
Flange Mounting of MR9, North America
53
Cooling
54
Power Cabling
57
Cable Connections
57
UL Standards on Cabling
58
Cable Dimensioning and Selection
58
Cable and Fuse Sizes
58
Cable and Fuse Sizes, North America
63
Brake Resistor Cables
68
Preparing for the Cable Installation
69
Cable Installation
69
Frames MR4 to MR7
69
Frames MR8 to MR9
76
Installation in a Corner-Grounded Network
88
Control Unit
89
Control Unit Components
89
Control Unit Cabling
90
Selection of the Control Cables
90
Control Terminals and DIP Switches
91
Fieldbus Connection
95
Using Fieldbus through an Ethernet Cable
96
Using Fieldbus through an RS485 Cable
99
Installation of Option Boards
103
The Installation Procedure
104
Installation of a Battery for the Real Time Clock (RTC)
105
Galvanic Isolation Barriers
105
Commissioning and Additional Instructions
107
Commissioning Safety
107
Commissioning of the Drive
107
Operation of the Motor
108
Checks before Starting the Motor
108
Measuring the Cable and Motor Insulation
108
Installation in a Marine Environment
109
Installation in an IT System
109
The EMC Jumper in MR4, MR5 and MR6
109
The EMC Jumper in MR7
112
The EMC Jumper in MR8
114
The EMC Jumper in MR9
115
Maintenance
116
Technical Data, Vacon
118
AC Drive Power Ratings
118
Mains Voltage 208-240 V
118
Mains Voltage 380-500 V
120
Mains Voltage 525-600 V
121
Mains Voltage 525-690 V
122
Overload Capability
122
Brake Resistor Ratings
123
Vacon ® 100 - Technical Data
128
Technical Data, Vacon® 100 Flow
133
AC Drive Power Ratings
133
Mains Voltage 208-240 V
133
Mains Voltage 380-500 V
135
Mains Voltage 525-600 V
136
Mains Voltage 525-690 V
137
Overload Capability
137
Vacon ® 100 FLOW - Technical Data
139
Technical Data, Vacon® 100 HVAC
144
AC Drive Power Ratings
144
Mains Voltage 208-240 V
144
Mains Voltage 380-500 V
145
Overload Capability
146
Vacon ® 100 HVAC - Technical Data
147
Technical Data on Control Connections
152
Other manuals for Vacon 100
User Manual
66 pages
Applications Manual
342 pages
Installation Instruction
38 pages
Safety Manual
40 pages
Installation And User Manual
47 pages
4
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Vacon 100 Specifications
General
Product type
AC Drive
Enclosure class
IP20
EMC filter
Built-in
Power
0.25 kW - 5.5 kW
Cooling method
Fan
Braking chopper
Optional
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