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Wasp 3MT HDP User Manual

Wasp 3MT HDP
80 pages
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MANUAL OF USE AND MAINTENANCE
ORIGINAL INSTRUCTIONS
WASP 3MT HDP

Table of Contents

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Wasp 3MT HDP Specifications

General IconGeneral
Filament Diameter1.75 mm
Print SpeedUp to 150 mm/s
Frame MaterialAluminum
Heated BedYes
Bed TemperatureUp to 120°C
Nozzle Diameter0.4 mm
Material CompatibilityPLA, ABS, PETG, TPU, Nylon, Carbon Fiber, Wood
ConnectivityUSB, SD Card
SoftwareSimplify3D, Cura
Print TechnologyFused Deposition Modeling (FDM)

Summary

0 Introduction

0.1 Aim of the Instruction Manual

Explains the purpose and importance of the instruction manual for safe and correct operation.

0.2 How to Read the Manual

Details how to navigate and understand the manual's structure, index, and figures.

0.3 Storage of the Manual

Specifies requirements for keeping the manual accessible and intact for security purposes.

0.4 Updating the Manual

Outlines the process for updating the manual with new or altered parts.

1 General Information

1.1 Manufacturer Identification Data

Provides manufacturer contact details and location information.

1.2 Identification Label

Explains the printer's identification label and its compliance with directives.

1.2.1 Position of the Label

Locates the printer's identification label on its back profile.

1.3 Testing

States that the printer is tested by the manufacturer during assembly.

1.4 Warranty

Details the warranty period, coverage, and exclusions for the printers.

1.5 General Safety Warnings

1.5.1 Personal Protective Equipment

Mandates the use of specific personal protective devices (PPE) for current operations.

1.5.2 Operators for Manual

Identifies the intended audience for the manual: users, mechanical, and electrical technicians.

1.5.3 Protection Systems

Describes automatic protection systems like door sensors and overheating blocks.

1.5.4 Residual Risks

Details residual risks like scalding and precautions to take.

Residual Risk of Electrocution

Warns about tension on the control unit and safe maintenance procedures.

Maintenance and Cleaning Safety

Specifies that maintenance must be done by authorized personnel after disconnecting power.

1.5.5 Safety Stickers

Explains the importance of checking and maintaining safety stickers on the printer.

1.6 Glossary and Pictograms

1.6.1 Identification of Operating Personnel

Defines the professional profiles and responsibilities of operators for the printer.

1.6.2 Editorial Pictograms

Explains the meaning of editorial pictograms (DANGER, WARNING, NOTE) used in the manual.

2 Description of the Printer

2.1 Control Panel and Material Storage

Details the components and indicators of the printer's control panel and material storage.

2.2 Work Area

Illustrates and labels the key components within the printer's work area.

2.3 External Area of the Printer

Identifies and labels the external components and connections of the printer.

2.4 Extruder

Describes the extruder assembly, including its components and functions.

2.5 VACS (Vacuum Active Control System)

Explains the Vacuum Active Control System and its components.

2.6 Technical Data

Provides detailed technical specifications for the printer, including dimensions, power, and software.

2.7 Noisiness

Specifies the noise level of the printer and customer responsibility for noise risk assessment.

2.8 Intended Use of the Printer

Defines the primary purpose of the printer and materials it supports.

2.9 Improper Use of the Printer

Lists prohibited uses and the consequences of improper operation or maintenance.

3 Transport and Handling

3.1 General Warnings

Stresses the need for authorized personnel and PPE during transport and handling operations.

3.1.1 Delivery of the Printer

Provides guidelines for inspecting the printer upon delivery for damage or tampering.

3.2 Content

Lists the items included with the printer shipment.

3.3 Unpacking, Lifting, and Handling

Details safety precautions and procedures for unpacking, lifting, and handling the printer.

4 Installation

4.1 General Warnings

Emphasizes authorized personnel and PPE for installation tasks.

4.1.1 Placement

Specifies requirements for the printer's installation location and environment.

4.2 Electrical Connection

Outlines safety precautions and requirements for connecting the printer's power supply.

4.3 Pneumatical Connection

Details safety and technical requirements for connecting the printer's pneumatic system.

5 Preparing to Use the Printer

5.1 General Warnings

Reinforces the need for authorized personnel and PPE for pre-use operations.

5.2 User Interface

Describes the main interface screen, its elements, and status indicators.

5.2.1 Main Board

Details the main interface screen, its elements, and status indicators.

5.2.2 Print Menu

Details the commands available in the PRINT menu for launching print jobs.

5.2.3 Prepare Menu

Explains the functions within the PREPARE menu, including Free Zeta and motor disabling.

5.2.4 Advanced Menu

Covers advanced tools and settings, including Delta, Extruder, and Motion configurations.

5.2.5 WIFI Settings

Guides the user through connecting the machine to a Wi-Fi network.

5.2.6 GCODE

Explains how to select and launch GCODE files for printing from USB or internal drive.

5.2.7 Printing Board

Describes the interface displayed during printing, with controls for tuning and status monitoring.

5.2.8 Tune Menu

Details the TUNE menu for adjusting parameters like feedrate, flow, and fan speed during printing.

5.2.9 Digit Window

Explains the function of the digit window for entering numeric values.

6 First Use of the Printer

6.1 General Warnings

Reiterates safety precautions for first-time use, emphasizing PPE and authorized personnel.

6.2 Preparing the 3D File

Provides guidelines for preparing 3D models for optimal slicing and printing.

6.3 Slicing Software

Explains the role of slicing software and the process of creating .gcode files.

6.4 Calibration

Details procedures for Z Max calibration and manual leveling for print adhesion.

6.5 Loading of the Material

Guides the user through loading thermoplastic pellets into the printer's tank.

6.6 Placing the Printing Plate

Explains how to correctly place the printing plate on the vacuum bed.

6.7 Selecting Gcode

Describes how to select GCODE files for printing from USB or internal storage.

6.9 Removal of the Printing Plate

Details the process for deactivating the vacuum and removing the printing plate.

6.10 Detaching of the Printed Parts

Instructs on safely detaching printed parts from the plate.

7 Ordinary and Extraordinary Maintenance

7.1 General Warnings

Reiterates safety precautions for maintenance, emphasizing authorized personnel and PPE.

7.2 Ordinary Maintenance

Outlines the schedule and procedures for routine maintenance tasks.

7.2.1 Pellet Filter

Provides instructions for cleaning or replacing the pellet filter on the extruder.

7.2.5 VACS (Vacuum Active Control System)

Covers cleaning and integrity checks for the VACS components.

7.2.6 Nozzle

Provides instructions and safety warnings for changing the printer's nozzle.

7.3 Extraordinary Maintenance

Emphasizes that extraordinary maintenance must be performed by manufacturer-authorized personnel.

7.3.1 Purging the Extruder

Details the procedure for purging the extruder to clear blockages or residue.

7.3.2 Changing the Extruder

Provides step-by-step instructions for safely removing and replacing the extruder.

7.3.3 Manual Leveling

Guides the user through the manual bed leveling process for optimal first-layer adhesion.

8 Use of the Printer

8.1 Adhesion to the Bed

Explains the importance of first-layer adhesion and factors influencing it.

8.2 Clean Extruder

Describes the command for purging the extruder and cleaning debris.

8.3 Deleting .gcode from the Machine

Explains how to delete GCODE files from the printer's memory.

8.4 Free Zeta System

Details the Free Zeta system command for resuming interrupted prints from a specific height.

8.4 Free Zeta System

Illustrates the interface for the Free Zeta System command.

8.5 Loading .gcode

Explains the two methods for loading GCODE files: USB and Wi-Fi.

8.5.1 Loading with USB Pendrive

Guides the user on how to load GCODE files using a USB pendrive.

8.5.2 Loading with Wi-fi

Describes the process of uploading GCODE files to the printer via Wi-Fi.

8.5 Loading .gcode

Visually demonstrates loading GCODE from USB and via the printer server.

8.6 Loading/Unloading the Material

Provides step-by-step instructions for loading and unloading printing material (pellets).

8.6 Loading/Unloading the Material

Continues the material loading/unloading procedure with visual aids.

8.7 Manual Control

Explains how to manually control the printer's motors (X, Y, Z, E) for movement and extrusion.

8.7 Manual Control

Illustrates the interface for the manual control command of the printer axes.

8.8 Network and Printing Server

Covers network connectivity options, including Wi-Fi and wired connections.

8.8.1 Wi-Fi Connection

Details the steps required to connect the printer to a Wi-Fi network.

8.8.2 Wired Connection (Static IP)

Explains how to establish a wired network connection using a static IP.

8.8.3 Printer Server

Guides on accessing and using the printer's web server interface for control.

8.8.4 Printer Server Features

Lists the various functions available through the printer server interface.

8.9 Resurrection System

Describes the Resurrection system for recovering interrupted print jobs.

8.10 Set Z Max

Explains how to set the Z max value, crucial for print bed adhesion and calibration.

8.10 Set Z Max

Illustrates the interface for setting the Z Max value.

8.11 Temperature Controls

Details the temperature controls for the nozzle, barrel, and firecap for optimal printing.

8.11 Temperature Controls

Displays the interface for managing printer temperatures.

8.12 VACS (Vacuum Active Control System)

Explains the characteristics and usage of the Vacuum Active Control System.

8.12 VACS (Vacuum Active Control System)

Continues the VACS explanation with visual aids for gasket and plate placement.

9 Additional Instructions

9.1 General Warnings

Reiterates safety precautions for additional instructions, emphasizing authorized personnel and PPE.

9.2 Disposal and Dismantling

Provides guidance on safe disposal and dismantling procedures according to regulations.

9.3 Instructions for Emergency Situations

Offers instructions for handling emergency situations like fires, specifying extinguisher types.

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