Wayne-Dalton 800 - Table of Contents

www.Wayne-Dalton.com
349981 REV2_05/17/2016
©
Copyright 2016 Wayne Dalton, a division of Overhead Door Corporation
2
Table of Contents
Section 1 ........................................................................................ 3-4
• Safety Information ..........................................................................................4
• Safety Instructions ..........................................................................................4
Electrical Power Requirements ............................................................................................. 4
Section 2 ........................................................................................ 5-6
• How to Use This Manual ................................................................................ 5
• Component Identication Drawing ...........................................................6
Section 3 ........................................................................................ 7-8
• General Information ....................................................................................... 7
• Job Site Issues/Considerations ..................................................................... 7
Door Specications .................................................................................................................. 7
• Installation Data Sheet ................................................................................. 8
Section 4 ...................................................................................... 9-21
• Installation ........................................................................................................9
Guide Wall Angles Mounting & Methods ............................................................................ 9
Headplates, Drop Stop Device & Barrel Assembly ..........................................................10
Mounting Barrel Assembly & Headplate Brackets ..........................................................11
Hand Crank Operation ..........................................................................................................12
Curtain Installation ................................................................................................................ 13
Guide Angle Installation .......................................................................................................14
Position Sensor ........................................................................................................................15
Mounting/Connecting Electrical Components .........................................................16-18
Emergency Hand Crank & Switch ..................................................................................16
Junction Box ........................................................................................................................ 17
Control Panel ......................................................................................................................17
Photoeye ..............................................................................................................................17
Sensing Edge .......................................................................................................................18
Low Voltage Wiring ................................................................................................................19
Motor & High Voltage Wiring ...............................................................................................19
Install Safety Labels................................................................................................................20
Install Hood (Interior).............................................................................................................20
Install (Optional) Brush Seal ................................................................................................21
Install (Optional) Accessories ...............................................................................................21
• Installation Check List ..................................................................................21
Section 5 ....................................................................................22-31
• Wiring ...............................................................................................................22
240V Motor Wiring .................................................................................................................23
480V Motor Wiring .................................................................................................................23
Main Component Overview ................................................................................................. 24
Control Panel Contents .........................................................................................................25
Control Panel Wiring Diagram ............................................................................................26
Control Panel Cables ............................................................................................................. 27
Junction Box Wiring ..............................................................................................................28
Section 5 (continued)
Photoeye Adjustment ............................................................................................................29
Control Wiring Low Voltage ................................................................................................29
Position Sensor Wiring Connections/Settings ................................................................30
Accessory Wiring Diagrams ................................................................................................31
Reference: Conventional Wire Routing ............................................................................. 32
• Wiring Check List ...........................................................................................32
Section 6 ....................................................................................33-42
• Door System Set Up Procedures .......................................................... 33-42
• Initial Startup Procedures .................................................................... 33-34
Power ......................................................................................................................................... 33
Photoeye Alignment ..............................................................................................................33
Limit Setup ...............................................................................................................................34
• Menus ....................................................................................................... 34-38
Express Menu ...........................................................................................................................34
Menu Structure ........................................................................................................................ 35
System Status Menu .........................................................................................................36-37
Prole Selection Menu ...........................................................................................................38
Custom Settings - System Conguration ....................................................................39-42
Custom Settings - Inputs/Outputs ................................................................................39-41
• Information and Set Up Check List ...........................................................42
Section 8 ....................................................................................43-53
• Troubleshooting ............................................................................................43
Drop Stop Device Activation Indications ..........................................................................44
Drop Stop Device Function .............................................................................................45-46
Drop Stop Device Spring Tension Adjustment .................................................................47
Controller Layout ....................................................................................................................48
Control Panel Troubleshooting .....................................................................................49-50
Control Panel Status Messages ...........................................................................................50
Control Panel Error Messages ........................................................................................51-53
Section 9 ....................................................................................55-56
• Service and Maintenance ............................................................................55
• Brake Gap Inspection & Adjustment .........................................................55
Section 10 ..................................................................................56-58
• Illustrated Parts Breakdown .......................................................................56
• Table of Part Numbers .................................................................................57
• Warranty .........................................................................................................58