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CIMR-JA Series
YASKAWA CIMR-JA Series User Manual
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If the V/f pattern voltage is increased motor torque may also increase. However, if the V/f
voltage is set too high these problems may occur:
•
Excessive motor current.
•
Motor overheat or vibration.
4.6
Powering Up the Drive
112
YASKAWA ELECTRIC
TOEP C710606 25B YASKAWA AC Drive J1000 Installation & Start-Up Manual
2/6/2008-14:44
111
113
Table of Contents
Default Chapter
3
Table of Contents
3
Preface & General Safety
9
Preface
10
Applicable Documentation
10
Symbols
10
I.1 Preface
10
Terms and Abbreviations
11
General Safety
12
Supplemental Safety Information
12
I.2 General Safety
12
Safety Messages
13
Drive Label Warnings
15
Warranty Information
16
Quick Reference
18
1 Receiving
19
Section Safety
20
Model Number and Nameplate Check
21
Nameplate
21
Drive Models
24
Component Names
25
Ip20/Open-Chassis
25
Front Views
27
2 Mechanical Installation
29
Section Safety
30
Mechanical Installation
33
Installation Environment
33
Installation Orientation and Spacing
34
Removing and Attaching the Protective Covers
35
Exterior and Mounting Dimensions
35
3 Electrical Installation
39
Section Safety
40
Standard Connection Diagram
43
Main Circuit Connection Diagram
46
Single-Phase 200 V Class (CIMR-Joba0001 ~ 0010)
46
Three-Phase 200 V Class (CIMR-Jo2A0001 ~ 0020); Three-Phase 400 V Class (CIMR-Jo4A0001 ~ 0011)
46
Terminal Block Configuration
47
Protective Covers
48
Ip20/Open-Chassis Cover Removal and Installation
48
Main Circuit Wiring
50
Main Circuit Terminal Functions
50
Wire Gauges and Tightening Torque
50
Main Circuit Terminal Power Supply and Motor Wiring
52
Control Circuit Wiring
54
Control Circuit Terminal Block Functions
55
Terminal Configuration
56
Wiring Procedure
57
I/O Connections
60
Sinking/Sourcing Mode Switch
60
Main Frequency Reference
63
DIP Switch S1 Analog Input Signal Selection
63
3.10 Braking Resistor
65
Installation
65
3.11 Interlocking with Connected Machinery
67
Drive Ready Signal
67
4 Start-Up Programming & Operation
69
Section Safety
70
Using the Digital LED Operator
73
Keys, Displays, and Leds
73
Digital Text Display
74
LED Screen Displays
75
LO/RE LED and RUN LED Indications
75
Menu Structure for Digital LED Operator
77
The Drive and Programming Modes
78
Navigating the Drive and Programming Modes
78
Changing Parameter Settings or Values
82
Verifying Parameter Changes: Verify Menu
83
Switching between LOCAL and REMOTE
84
Parameters Available in the Setup Group
85
Start-Up Flowcharts
86
Flowchart: Basic Start-Up and Motor Tuning
86
Basic Operation
87
Initialize Parameter Values: A1-03
87
Frequency Reference Source: B1-01
87
Run Command Input Selection: B1-02
89
Stopping Method Selection: B1-03
91
Acceleration/Deceleration: C1-01 to C1-04
92
Drive Duty Mode and Carrier Frequency Selection: C6-01 and C6-02
93
Multi-Step Speed Operation (4-Step Speed)
96
Drive Input Voltage Setting: E1-01
99
V/F Pattern Settings: E1-04 to E1-10
100
Motor Parameters: E2-01 to E2-03
103
Digital Output: H2-01
103
Analog Outputs: H4-01 to H4-03
104
Motor Protection: L1-01 and L1-02
105
Notes on Controlling the Brake for the Hoist Application
108
Drive Status Monitors: U1-01 to U4-13
109
Powering up the Drive
111
Powering up the Drive and Operation Status Display
111
V/F Pattern Setting
111
No-Load Operation Test Run
113
Test Run with Load Connected
115
Test Run with the Load Connected
115
Verifying and Backing up Parameter Settings
116
Parameter Access Level: A1-01
116
Password Settings: A1-04, A1-05
116
5 Troubleshooting
117
Section Safety
118
Motor Performance Fine Tuning
121
Parameters for Tuning the Drive
121
Motor Hunting and Oscillation Control Parameters
121
Drive Alarms, Faults, and Errors
123
Types of Alarms, Faults, and Errors
123
Alarm and Error Displays
124
Fault Detection
126
Fault Displays, Causes, and Possible Solutions
126
Alarm Detection
134
Alarm Codes, Causes, and Possible Solutions
134
Operator Programming Errors
139
Ope Codes, Causes, and Possible Solutions
139
Diagnosing and Resetting Faults
141
Fault Occurs Simultaneously with Power Loss
141
If the Drive Still Has Power after a Fault Occurs
141
Viewing Fault Trace Data after Fault
141
Fault Reset Methods
142
Troubleshooting Without Fault Display
143
Cannot Change Parameter Settings
143
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run Command
143
6 Periodic Inspection & Maintenance
151
Section Safety
152
Inspection
155
Recommended Daily Inspection
155
Recommended Periodic Inspection
156
Periodic Maintenance
159
Replacement Parts
159
Drive Cooling Fans
161
Cooling Fan Replacement
161
7 Peripheral Devices & Options
165
Section Safety
166
Peripheral Devices
168
Connecting Peripheral Devices
170
Installing Peripheral Devices
171
Installing a Molded Case Circuit Breaker (MCCB)
171
Installing a Leakage Breaker
172
Installing a Magnetic Contactor
172
Connecting an AC or DC Reactor
173
Connecting a Surge Absorber
174
Connecting a Noise Filter
174
Zero-Phase Reactor
177
Installing Fuses on the Input Side
178
Installing a Motor Thermal Overload (Ol) Relay on the Drive Output
178
NEMA Type 1 Kit
180
Communication Options
185
Specifications
187
Heavy Duty and Normal Duty Ratings
188
Single/Three-Phase 200 V Class Drive
189
Three-Phase 400 V Class Drives
190
Drive Specifications
191
Drive Watt Loss Data
194
Drive Derating Data
195
Temperature Derating
195
Parameter List
197
Parameter Groups
198
Parameter Table
199
A: Initialization Parameters
199
B: Application
199
C: Tuning
201
D: References
203
E: Motor Parameters
204
H Parameters: Multi-Function Terminals
206
L: Protection Function
210
N: Advanced Performance Set-Up
214
O: Operator Related Parameters
214
U: Monitors
216
Defaults Determined by Drive Capacity (O2-04) and ND/HD (C6-01)
219
B.3 Defaults Determined by Drive Capacity (O2-04) and ND
220
B.3 Defaults Determined by Drive Capacity (O2-04) and ND
221
Defaults Determined by Carrier Frequency Selection (C6-02)
222
Defaults Determined by Carrier Frequency Reduction (L8-38)
223
B.5 Defaults Determined by Carrier Frequency Reduction
224
Standards Compliance
225
Section Safety
226
European Standards
229
CE Low Voltage Directive Compliance
229
EMC Guidelines Compliance
230
UL Standards
236
UL Standards Compliance
236
Drive Motor Overload Protection
238
5
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YASKAWA CIMR-JA Series Specifications
General
Brand
YASKAWA
Model
CIMR-JA Series
Category
Controller
Language
English
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