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YOKOGAWA GC8000 User Manual

YOKOGAWA GC8000
93 pages
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Technical
Information
Contents
u
Introduction ...................................................................................................2
u
Notice .............................................................................................................3
1. Overview ..................................................................................................... 25
1.1 Wiring and Piping Diagram ............................................................................... 26
1.2 External Dimensions ......................................................................................... 27
1.3 Auxiliary Hardware ............................................................................................ 40
1.4 Gases Required for Operation .......................................................................... 40
1.5 Conformance Standards ................................................................................... 42
1.6 Data Plate ............................................................................................................ 43
2. Installation, Piping, and Wiring ................................................................ 53
2.1 Installation .......................................................................................................... 53
2.1.1 Installing the Analyzer ......................................................................... 53
2.1.2 Installing Auxiliary Hardware ............................................................... 57
2.2 Piping .................................................................................................................. 60
2.2.1 Types of Piping and Installation .......................................................... 60
2.2.2 Connecting Piping ............................................................................... 62
2.3 Wiring .................................................................................................................. 65
2.3.1 Types of Wiring and Locations ............................................................ 66
2.3.2 Recommended Cables ....................................................................... 67
2.3.3 PreparingWiringDependingonSpecications .................................. 69
2.3.4 Connecting Power Cable and Grounding ........................................... 77
2.3.5 Connecting Signal Cables .................................................................. 80
Revision Information ........................................................................................... 93
Process Gas Chromatograph
GC8000
Installation Manual
TI 11B08A01-01E
TI 11B08A01-01E
©Copyright Oct. 2011(YK)
11th Edition Sep. 2017(YK)
Yokogawa Electric Corporation
2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan
Tel.: 81-422-52-5617 Fax.: 81-422-52-6792

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YOKOGAWA GC8000 Specifications

General IconGeneral
BrandYOKOGAWA
ModelGC8000
CategoryLaboratory Equipment
LanguageEnglish

Summary

Introduction and Related Documents

Documents Related to GC8000 Process Gas Chromatograph

Lists necessary user manuals and operation data for the GC8000 system.

Notice and Safety Information

Manual Handling Guidelines

Provides guidance on manual usage, reproduction, and error reporting.

Safety and Modification Rules

Details safety instructions, symbol meanings, and prohibition of unauthorized modification.

Labeling

Explosion Protection Labels

Describes various labels on the GC8000 related to safety and protection types.

General Precautions

Safety Warnings

Critical warnings regarding gas hazards, instrument weight, and handling.

Handling Cautions

Cautions for lifting, carrying, avoiding impact, and cleaning the instrument.

Cautions for Explosion-Protected Instruments

Type of Explosion Protection

Details GC8000 explosion protection standards and types.

Analyzer Component Names

Identifies key components of the analyzer for explosionproof types.

Door Operation

Instructions for operating door fasteners and locks.

Protection System Precautions

Warnings and procedures for handling the protection system.

Hydrogen Gas Precautions

Safety measures and requirements when using hydrogen gas.

Installation Site and Wiring Works

Installation Site and Environment

Guidelines for selecting and preparing the installation location.

FM Specification Wiring

Safety warnings and precautions for FM wiring.

CSA Specification Wiring

Safety warnings and precautions for CSA wiring.

ATEX/IECEx/NEPSI Wiring

Safety warnings and precautions for ATEX, IECEx, NEPSI wiring.

TIIS Specification Wiring

Safety warnings and precautions for TIIS wiring.

Operation and Maintenance

Maintenance and Inspection

Procedures for maintenance and inspection of the GC8000.

Override Function

Explanation and usage of the override function.

Checking Pressurized Enclosure Pressure

Methods for checking pressure in pressurized enclosures.

GC8000 Operation Procedures

Operation Precautions

Safety warnings and cautions during instrument operation.

Power On/Off Procedures

Step-by-step procedures for powering the GC8000 on and off.

FM-Y/CSA-Y Power On/Off Procedures

Specific power procedures for FM-Y and CSA-Y models.

Low Pressure in Pressurized Enclosure

Response procedures for low pressure in enclosure sections.

Safety Instructions and System Specifications

Safety Instructions

Specific safety guidelines for ATEX, IECEx, and NEPSI compliance.

Safety System Specifications

Details on safety system components and their specifications.

Safety System Management

Installation and Wiring Works

Notes on safety system installation and wiring.

Emergency Actions

Procedures to follow in case of an emergency involving the safety system.

Regular Proof Testing

Requirements for maintaining safety function through proof testing.

System Replacement

Conditions and procedure for replacing the safety system.

1. Overview and System Configuration

System Configuration

Overview of equipment used to construct a GC8000 system.

1.1 Wiring and Piping Diagram

1.2 External Dimensions

Type 1 Wall-mounting Dimensions

Dimensions and connection points for Type 1 wall-mounted GC8000.

Type 1 Self-standing Dimensions

Dimensions and connection points for Type 1 self-standing GC8000.

Type 2 Wall-mounting Dimensions

Dimensions and connection points for Type 2 wall-mounted GC8000.

Type 2 Self-standing Dimensions

Dimensions and connection points for Type 2 self-standing GC8000.

Type 3 Wall-mounting Dimensions

Dimensions and connection points for Type 3 wall-mounted GC8000.

Type 3 Self-standing Dimensions

Dimensions and connection points for Type 3 self-standing GC8000.

Type 4 Wall-mounting Dimensions

Dimensions and connection points for Type 4 wall-mounted GC8000.

Type 4 Self-standing Dimensions

Dimensions and connection points for Type 4 self-standing GC8000.

Type 5 Wall-mounting Dimensions

Dimensions and connection points for Type 5 wall-mounted GC8000.

Type 5 Self-standing Dimensions

Dimensions and connection points for Type 5 self-standing GC8000.

Maintenance Space Requirements

Recommended space for maintenance and operation access.

Piping Connections and Guidelines

Control Unit Piping Connections

Details on piping connections for the GC8000 control unit.

Oven Unit Piping Connections

Details on piping connections for oven units.

Analyzer Base Sampling System (GCSMP)

Diagrams showing piping connections for the GCSMP.

Connecting Piping Guidelines

General guidelines for connecting pipes for the GC8000.

Communication Converters and Signal Interrupters

Rack-Mounted Types

Dimensions and types of rack-mounted communication converters and interrupters.

Desk-Top Types

Dimensions and types of desk-top communication converters.

1.3 Auxiliary Hardware

Gas Cylinders and Regulators

Description of gas cylinders, regulators, and stop valves.

Dehumidifiers and Vent Stacks

Function and installation of dehumidifiers and vent stacks.

Pipings and Joints

Types of pipings and joints used for the GC8000.

1.4 Gases Required for Operation

Sample, Carrier, and Standard Gases

Requirements for sample, carrier, and standard gases.

Hydrogen and Instrument Air

Specifications for hydrogen gas and instrument air.

Combustion Air and Steam

Requirements for combustion air and steam.

1.5 Conformance Standards

1.6 Data Plate Information

FM-X and FM-Y Data Plates

Details of the data plate for FM-X and FM-Y models.

CSA-X and CSA-Y Data Plates

Details of the data plate for CSA-X and CSA-Y models.

ATEX Data Plate Parameters

Data plate parameters for ATEX models.

IECEx Data Plate Parameters

Data plate parameters for IECEx models.

NEPSI Data Plate Parameters

Data plate parameters for NEPSI models.

2. Installation, Piping, and Wiring

Analyzer Installation

Procedures for installing the analyzer.

Unpacking the GC8000

Instructions and warnings for unpacking the GC8000.

Equipment Checking and Model Codes

Checking for damage and verifying model/suffix codes.

Accessories

List of accessory kits and their contents.

Analyzer Mounting

Securing the analyzer to the floor or wall.

Installing Auxiliary Hardware

Installation of auxiliary hardware like cylinders and vent stacks.

Piping Types and Installation

Details on various piping types and general installation guidelines.

Connecting Piping Guidelines

General guidelines for connecting pipes for the GC8000.

Sample, Standard, and Carrier Gas Inlet Pipes

Requirements for sample, standard, and carrier gas inlet pipes.

Instrument Air, Combustion Air, and Hydrogen Gas Pipes

Requirements for instrument air, combustion air, and hydrogen gas piping.

Steam and Venting Pipes

Piping requirements for steam supply and venting systems.

Steam Drain and External Valve Pipes

Piping for steam drain and external sampling system valves.

Protection System Count

Table of protection system counts based on specifications.

Types of Wiring and Locations

Lists and diagrams of required wiring types and connection points.

Recommended Cables

Cable temperature recommendations based on class and ambient temperature.

Table 2.4 Wiring Details

Detailed table of wiring connections, cable types, and terminals.

Preparing Wiring Depending on Specifications

Important notes on cable arrangement and wiring precautions.

FM Specification Wiring

Specific wiring warnings and cautions for FM specification.

CSA Specification Wiring

Specific wiring warnings and cautions for CSA specification.

ATEX/IECEx/NEPSI Specification Wiring

Wiring warnings and cautions for ATEX, IECEx, NEPSI.

TIIS Specification Wiring

Wiring instructions and precautions for TIIS specification.

Connecting Cables to Protection System

Instructions for connecting cables to the protection system.

Protection System Packing Table

Table for selecting packing based on cable O.D. and torque.

Connecting Cables to Electronics Section

Instructions for connecting cables to the electronics section.

Electronics Section Packing Table

Table for selecting packing for electronics section based on cable O.D.

Connecting Power Cable and Grounding

Safety notes and procedures for power and grounding cable connections.

Crimp-on Terminal Table

Table specifying crimp-on terminals for power and grounding.

Power Supply to Protection System

Details on power supply lines for protection systems A and B.

Power Supply to Electronics Section

Power supply connections for the electronics section.

Grounding Procedures

Instructions for independent grounding of the GC8000.

Connecting Signal Cables

General cautions and cable temperature requirements for signal cables.

Signal Cable Termination

Cautions and guidelines for signal cable termination.

External I/O Cutoff Output (L)

Wiring for the external I/O cutoff signal.

Contact Output for Alarm/Annunciator Wiring

Wiring diagrams for alarm and annunciator contact outputs.

Ethernet Twisted Pair Wiring

Cable temperature requirements and connection diagram for Ethernet.

Ethernet Optical Fiber Wiring

Cable temperature requirements and connection diagram for optical fiber Ethernet.

Wiring to Slots 1-5

Instructions for wiring to the GC8000 card slots.

Serial Communication Cards Wiring

Wiring diagrams for serial communication cards.

Analog Output Cards Wiring

Wiring diagrams for analog output cards.

Analog Input Cards Wiring

Wiring diagrams for analog input cards.

Contact Output (AC) Cards Wiring

Wiring diagrams for AC contact output cards.

Contact Output (DC) Cards Wiring

Wiring diagrams for DC contact output cards.

Contact Input Cards Wiring

Wiring diagrams for contact input cards.

Contact Input/Output (AC) Cards Wiring

Wiring diagrams for AC contact input/output cards.

Contact Input/Output (DC) Cards Wiring

Wiring diagrams for DC contact input/output cards.

Revision Information

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