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YOKOGAWA MVAdvanced MV1000 Series User Manual

YOKOGAWA MVAdvanced MV1000 Series
310 pages
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Users
Manual
Models MV1004/MV1006/MV1008/MV1012/MV1024
MV2008/MV2010/MV2020/MV2030/MV2040/MV2048
MV1000/MV2000
IM MV1000-01E
2nd Edition

Table of Contents

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YOKOGAWA MVAdvanced MV1000 Series Specifications

General IconGeneral
ModelMV1000
TypePaperless Recorder
Operating Temperature0 to 50°C
Measurement RangeVaries by module
Input typesthermocouple, RTD
Measurement TypeAnalog and digital signals
Sampling Rate100 ms
Sampling interval100 ms to 60 s
Output SignalAnalog output (optional), digital communication
Display5.7-inch TFT color LCD
Recording mediaInternal memory, SD card
Communication interfacesEthernet, USB, RS-485
Communication ProtocolModbus TCP/IP, Modbus RTU
Power supply100 to 240 V AC
Dimensions144 x 144 x 185 mm

Summary

Chapter 1 Feature Overview

1.1 System Overview

Describes the MV's system configuration, operational modes (Operation, Setting, Basic Setting), and transition diagrams.

1.2 Input

Details measurement channels, scan intervals, A/D converter integration time, and various input types like DC voltage, thermocouple, and RTD.

1.3 Alarms

Explains different alarm types (High Limit, Low Limit, Rate-of-Change, Difference) and their settings like hysteresis and delay time.

1.4 Display

Covers common display functions, LCD layout, group display, channel tag/number display, and alarm indication symbols.

1.5 Data Storage Functions

Explains types of data recorded (display, event, report) and methods for storing data to internal memory and external media.

1.6 Batch Function

Describes how to add batch information (number, lot, text fields, comments) to manage display and event data files.

1.7 Event Action Function

Explains how to configure actions triggered by events such as alarms, timers, or key presses.

1.8 Security Functions

Covers key lock functions, user levels (Admin, User), and login/logout procedures for secure operation.

1.9 Computation and Report Functions (/M1 and /PM1 options)

Details defining expressions in computation channels, operations, and generating reports (hourly, daily, weekly, monthly).

1.10 FAIL/Status Output Function (/F1 Option)

Explains how to use relay contact signals for CPU errors, status notifications, and device status output.

1.11 Other Functions

Covers time correction, date format, language settings, USB interface, power supply options, and temperature units.

Chapter 2 Installation and Wiring

2.1 Where and How to Install

Provides guidelines for installing the MV in suitable environments, locations, and orientations.

2.2 Signal Input Terminal Wiring

Details wiring precautions for signal input terminals, including screw and clamp terminals, and noise prevention.

2.3 Optional Terminal Wiring

Explains wiring procedures for optional terminals like alarm output, FAIL/status output, and remote control.

2.4 Connecting the Power Supply

Covers connecting the power cord, AC adapter, DC power supply, and rechargeable battery systems.

Chapter 3 Measurement Channels and Alarms

3.1 Setting the Scan Interval and the A/D Converter Integration Time

Explains how to set scan intervals and A/D converter integration times for optimal measurement accuracy.

3.2 Setting Burnout and Reference Junction Compensation

Details detecting sensor burnouts for thermocouples and 1-5V inputs, and setting reference junction compensation.

3.3 Setting the Input Range

Guides on setting input ranges, types, span, scale, unit, and reference channels for each measurement channel.

3.4 Setting the Moving Average of the Input

Explains how to use the moving average function to suppress noise in input signals.

3.5 Setting the Auxiliary Alarm Function

Covers configuring alarm display, output relays (AND/OR logic), hysteresis, and action on AlarmACK.

3.6 Hiding the Alarm Indication

Explains how to hide alarm indications and prevent logging of alarm events to the alarm summary.

3.7 Setting Alarms on Channels

Details setting alarm types, values, delay times, relay output, and detect settings for each channel.

3.8 Releasing Alarm Output

Describes the procedure for releasing alarm output and clearing indications using the AlarmACK operation.

3.9 Calibrating Input Values (/CC1 option)

Explains how to calibrate input values using set points for accurate measurements.

3.10 Counting Pulses (/PM1 option)

Details using computation channels to count pulses from input terminals and calculate values like pulses per minute.

3.11 Setting Range-Out Detection for Linearly Scaled Measurement Channels

Explains how to configure detection and indication for range-outs on linearly scaled channels.

Chapter 4 Measurement and Recording

4.1 Setting the Recording Conditions of Measured Data

Guides on selecting data types (display, event) and setting intervals for recording measured data.

4.2 Setting the Save Method for Measured Data

Explains auto-save, media FIFO, file format, header, and data file name settings for saving data.

4.3 Using the Batch Function

Describes configuring batch numbers, lot numbers, text fields, and comments for managing data files.

4.4 Starting/Stopping Recording, and Saving Measured Data

Covers procedures for starting/stopping memory sampling and saving data to external media via key operations.

4.5 Saving Measured Data Manually

Explains how to save current channel values manually to internal memory or CF card.

4.6 Saving Screen Image Data (Snapshot)

Details how to save the active display image to a CF card as a PNG file.

4.7 Managing Stored Files

Covers displaying, deleting files/directories, and formatting storage media (CF card, USB flash memory).

4.8 Loading and Displaying Measured Data from External Storage Media

Explains how to display historical trend data loaded from external storage media.

4.9 Saving and Loading Setup Data

Guides on saving and loading the MV's setup data to/from external storage media.

4.10 Using USB Flash Memory

Explains connecting and removing USB flash memory devices for data operations like saving and loading.

Chapter 5 Screen Operations

5.1 Switching Between Displays

Describes navigating through various displays (Trend, Digital, Bar, Overview) using keys and menus.

5.2 Displaying Measured Data with Waveforms (Trend), Numbers (digital), or Bar Graphs

Explains how to use trend, digital, and bar graph displays and change settings like scale, grid, and auto zone.

5.3 Displaying Previously Measured Data (TREND HISTORY)

Details methods to display historical trend data, including cursor movement, scrolling, and splitting displays.

5.4 Viewing All Channels on One Display (OVERVIEW)

Covers how to view all channels simultaneously in the OVERVIEW display and jump to other displays.

5.5 Displaying Various Information

Explains how to display reports and various status information like alarm, message, and memory summaries.

5.6 Displaying Stacked Bar Graphs (COLUMN BAR)

Details how to use the bar graph display for viewing report data, including single/dual graph modes.

5.7 Using the Alarm Summary

Explains how to use the alarm summary to view, sort, and jump to historical trends of alarms.

5.8 Using the Message Summary

Guides on using the message summary to view, sort, and jump to historical trends of messages.

5.9 Using the Memory Summary

Explains how to use the memory summary to view stored data and perform save operations.

5.10 Viewing Operation History Logs

Covers viewing various operation logs like login, error, communication, and FTP logs.

5.11 Using the 4-Panel Display (MV2000 only)

Details how to use the 4-panel display and change its configurations and display names.

Chapter 6 Display Configuration

6.1 Setting a Display Group

Explains how to assign channels to groups, name groups, and set trip lines on the trend display.

6.2 Displaying Tags or Channel Numbers

Guides on displaying channels using tags or channel numbers via environment and measurement settings.

6.3 Setting the Secondary Trend Interval

Explains how to switch the trend interval to a secondary setting and write messages automatically.

6.4 Writing a Message

Details how to write preset messages, free messages, and add messages to the trend display.

6.5 Changing Channel Display Colors

Explains how to change channel display colors for trend and bar graph displays.

6.6 Using Display Zones

Explains how to assign channels to waveform display zones to prevent overlap.

6.7 Displaying a Scale on the Trend Display

Guides on displaying scales, setting divisions, positions, and digits on the trend display.

6.8 Displaying Alarm Value Marks and Color Scale Bands

Explains how to display alarm value marks on scales and color bands over specified ranges.

6.9 Partially Expanding a Waveform

Details how to expand a portion of a waveform and shrink the other portion using the Partial function.

6.10 Changing the Display Layout, Clearing of the Waveform at Start, Message Display Direction, Waveform Line Width, and Grid

Explains how to change display layout, clear waveforms at start, set message direction, line width, and grid.

6.11 Changing the Bar Graph Display Method

Explains how to change the bar graph display direction and base position.

6.12 Changing the Display Background Color

Details how to change the display background color for the operation screen and historical trend.

6.13 Automatically Switching Display Groups

Explains how to enable automatic switching of displayed groups at specified intervals.

6.14 Automatically Returning to a Specified Display

Covers configuring the MV to automatically switch back to a specified display after a period of inactivity.

6.15 Registering Favorite Displays

Explains how to register often-used displays to the HISTORY key for quick access.

6.16 Writing a Message When the MV Recovers from a Power Failure

Details how to configure the MV to write a message upon recovering from a power failure during memory sampling.

6.17 Changing the Function Menu and the Display Selection Menu

Explains how to change the contents and order of the function and display selection menus.

Chapter 7 Event Action

7.1 Configuring the Event Action Function

Explains how to configure the MV to execute actions based on events and set remote control/USER key inputs.

7.2 Setting Timers

Covers setting relative and absolute timers for event action and TLOG computation.

7.3 Setting the Match Time Timer

Details setting time match conditions (day, week, month, year) for events and TLOG computation.

7.4 Using the Remote Control Function (/R1 option) and the USER Key

Explains using remote control and USER key inputs as events to trigger specific actions.

7.5 Using an Alarm, Output Relay, or Internal Switch

Describes using alarms, output relays, or internal switches as events to trigger specific actions.

Chapter 8 Security Features

8.1 Disabling the Keys (key lock function)

Explains how to lock specific keys and access to memory devices to prevent unauthorized operations.

8.2 Allowing Only Registered Users to Operate the MV (login function)

Covers configuring the login function, user levels, and privileges to restrict MV operation to registered users.

8.3 Logging in and Logging Out

Details the procedures for logging into and out of the MV using keys, including auto logout.

Chapter 9 Environment Settings

9.1 Setting the Date and Time

Guides on setting the MV's date, time, time zone, and daylight saving time.

9.2 Setting the Temperature Unit and Decimal Point Type

Explains how to set the temperature unit (°C/°F) and decimal point display format.

9.3 Viewing MV Information

Covers displaying system information (channels, memory, firmware) and network configuration.

9.4 Changing the Displayed Language

Details how to select the displayed language for the MV interface (English, Japanese, etc.).

9.5 Initializing the MV

Explains how to initialize the MV and clear internal memory to default settings.

9.6 Transmitting the MV Status via Relay Contact (/F1 option)

Covers configuring relay contact signals for MV CPU errors, measurement errors, and communication status.

9.7 Controlling the MV by Using a Keyboard

Explains connecting and using a keyboard for MV operation, including key mapping and character entry.

9.8 Setting the LCD Brightness and Backlight Saver

Details adjusting LCD brightness and configuring the backlight saver function for display longevity.

Chapter 10 Computation and Report Functions (/M1 and /PM1 options)

10.1 Configuring Computation Channels

Explains setting expressions, ranges, tags, alarms, and recording for computation channels.

10.2 Writing Expressions

Defines expressions and explains rules for writing them, including order of precedence and limitations.

10.3 Displaying Computation Channels

Guides on assigning computation channels to groups and displaying them with various settings like color and zones.

10.4 Starting/Stopping Computation

Covers starting, stopping, resetting computation, and releasing computation data dropout display.

10.5 Generating Reports

Explains configuring report generation for hourly, daily, weekly, and monthly data, including types and channels.

Chapter 11 External Input Channels (/MC1 option)

11.1 Configuring External Input Channels

Details using external input channels for loading data from other devices via Modbus client/master functions.

11.2 Displaying External Input Channels

Explains assigning external input channels to groups and displaying them with various settings like color and zones.

Chapter 12 Troubleshooting and Maintenance

12.1 List of Messages

Provides a comprehensive list of error codes, messages, and their explanations/countermeasures.

12.2 Troubleshooting

Offers troubleshooting flowcharts for common issues like display not working or incorrect measurements.

12.3 Periodic Inspection

Recommends periodic checks and replacement of worn parts to maintain MV reliability.

12.4 Calibrating the MV

Explains the annual calibration procedure, required instruments, and connection diagrams.

12.5 Recommended Replacement Periods for Worn Parts

Lists recommended replacement periods for parts like LCD, battery, and capacitors.

Chapter 13 Specifications

13.1 Signal Input and Alarm

Lists specifications for signal inputs, measurement ranges, and alarm types.

13.2 Display Functions

Details specifications for display types, groups, colors, trend, digital, bar graphs, and overview.

13.3 Storage Function

Specifies internal memory, external storage media, data types, file sizes, and saving methods.

13.4 Other Standard Functions

Lists specifications for event action, security, time-related functions, and character handling.

13.5 Options

Details specifications for optional functions like alarm output relays, serial interfaces, and external input.

13.6 General Specifications

Provides general specifications including construction, operating conditions, and electrical ratings.

13.7 External Dimensions

Shows external dimensions and mounting information for MV1000 and MV2000.

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