ABB IRB 120 - Safety

Table of contents
9Overview of this manual ...................................................................................................................
14Product documentation, IRC5 ..........................................................................................................
16How to read the product manual ......................................................................................................
171 Safety
171.1 Introduction to safety information .........................................................................
181.2 General safety information ..................................................................................
181.2.1 Introduction to general safety information ....................................................
191.2.2 Safety in the robot system ........................................................................
211.2.3 Protective stop and emergency stop ...........................................................
221.2.4 Safety risks ............................................................................................
221.2.4.1 Safety risks during installation and service work on manipulators .........
251.2.4.2 CAUTION - Hot parts may cause burns! ...........................................
261.2.4.3 Safety risks related to tools/work pieces ..........................................
271.2.4.4 Safety risks related to pneumatic/hydraulic systems ..........................
281.2.4.5 Safety risks during operational disturbances .....................................
291.2.4.6 Risks associated with live electric parts ...........................................
311.2.5 Safety actions .........................................................................................
311.2.5.1 Safety fence dimensions ...............................................................
321.2.5.2 Fire extinguishing ........................................................................
331.2.5.3 Emergency release of the robot arm ...............................................
341.2.5.4 Brake testing ..............................................................................
351.2.5.5 Risk of disabling function "Reduced speed 250 mm/s" ........................
361.2.5.6 Enabling device and hold-to-run functionality ....................................
371.2.5.7 Work inside the working range of the robot .......................................
381.3 Safety signals and symbols .................................................................................
381.3.1 Safety signals in the manual ......................................................................
401.3.2 Safety symbols on product labels ...............................................................
461.4 Safety related instructions ..................................................................................
461.4.1 DANGER - Moving robots are potentially lethal! ............................................
471.4.2 DANGER - First test run may cause injury or damage! ...................................
481.4.3 DANGER - Make sure that the main power has been switched off! ....................
501.4.4 WARNING - The unit is sensitive to ESD! .....................................................
521.4.5 WARNING - Safety risks during handling of batteries .....................................
531.4.6 WARNING - Safety risks during work with gearbox lubricants (oil or grease) ......
552 Installation and commissioning
552.1 Introduction ......................................................................................................
562.2 Unpacking .......................................................................................................
562.2.1 Pre-installation procedure .........................................................................
602.2.2 Working range and type of motion ..............................................................
622.2.3 Risk of tipping/stability .............................................................................
632.3 On-site installation ............................................................................................
632.3.1 Lifting the robot with roundslings ...............................................................
662.3.2 Manually releasing the brakes ...................................................................
702.3.3 Orienting and securing the robot ...............................................................
722.3.4 Fitting equipment on robot ........................................................................
752.3.5 Setting the system parameters for a suspended or tilted robot .........................
802.3.6 Loads fitted to the robot, stopping time and braking distances .........................
812.4 Restricting the working range ..............................................................................
812.4.1 Axes with restricted working range .............................................................
822.4.2 Mechanically restricting the working range ...................................................
842.5 Making robot ready for operation ..........................................................................
842.5.1 Additional installation procedure, Clean Room ..............................................
852.6 Electrical connections ........................................................................................
852.6.1 Robot cabling and connection points ..........................................................
Product manual - IRB 120 5
3HAC035728-001 Revision: N
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