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CSW5550
Ametek CSW5550 User Manual
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User Manual
California Instruments
CSW Series
13
1.2 CSW
Models
CSW5
C 0
C
X
0 0 0 0
Model
CSW5550= CSW5
CSW11100 = CSW11
CSW16650 = CSW16
CSW22200 = CSW22
CSW27750 = CSW27
CSW33300 = CSW33
CSW38850 = CSW38
CSW44400 = CSW44
Initial Configuration
1-Phase = A
3-Phase = C
I/F Option
Std GPIB/USB/RS232 = 0
LAN/GPIB/USB = 2
AC Line Input Options
PFC USA = C
PFC International = G
Hardware Options
No Option = X
LKM = J
LKS = K
LF = H
LF & LKM = A
Firmware Options
CODE
None
0 0 0
0
-RTCA/DO160
1 0 0
0
-IEC61000-4-11
0 4 0
0
-Mil Std 704
0
2
0
0
-704F
0 1 0
0
-A350
0 0 8
0
-ABD
0 0 4
0
-ABL
0 0 2
0
-AMD
0 0 0
8
-B787
0 0 0
4
-WHM
0 0 0
1
For multiple options use the HEX sum. F
or example A350 and ABD
would be
00D0
Sum of 0 –9 = HEX 0 –9. Sum of 10 – 15 = HEX A - F
12
14
Table of Contents
Default Chapter
4
Important Safety Instructions
4
Table of Contents
7
1 Introduction
12
General Description
12
Figure 1-1 California Instruments CSW5550 (with Rack Mount Ears)
12
CSW Models
13
Figure 3-1:CSW5550
13
2 Specifications
14
Electrical
14
Figure 2-1: CSW5550 - Typical Current De-Rating Chart for 156V AC Range
17
Figure 2-2: CSW5550 - Typical Current De-Rating Chart for 312V AC Range
18
Mechanical
24
Environmental
24
Regulatory
25
Front Panel Controls
25
Special Features, Options and Accessories
26
Supplemental Specifications
27
3 Unpacking and Installation
28
Unpacking
28
Power Requirements
28
Mechanical Installation
29
Input Wiring - TB1
29
Output Power Connections - TB2
30
Table 3-1: Wire Sizes
31
Connectors - Rear Panel
32
Table 3-2: System Interface Connector (J32)
32
Figure 3-2:USB Connector Pin Orientation
34
Table 3-3: RS232 Connector Pin out
34
Table 3-4: USB Connector Pin out
34
Table 3-5: RJ45 LAN Connector Pin out
35
Single-Phase and Three Phase Multiple Box System Configurations
36
Figure 3-3: Rear Panel View for the CSW5550)
36
Output Voltage Ranges
37
Functional Test
37
Figure 3-4: Output Power Connections for 1 Source and Multi-Source Systems
39
Figure 3-5: Functional Test Setup
40
Figure 3-6: Three CSW Sources, 9-Phases with Clock/Lock
41
Tour of the Front Panel
43
Figure 3-7: Shuttle Knob
44
Figure 3-8: FUNCTION Keypad
45
Figure 3-9: Entering Value from Decimal Keypad
46
Figure 3-10: Cursor up Key Movement
47
Figure 3-11: Cursor down Key Movement
47
Figure 3-12: Main Menu 1 Screen
48
Menu Structure
49
Figure 3-13: Menu 1 through 3
49
Figure 3-14: PROGRAM Menu
53
Figure 3-15: MEASUREMENTS Screen, Single Phase and Three Phase Modes
55
Figure 3-16: HARMONICS/TRACE ANALYSIS Screen
57
Figure 3-17: TRANSIENTS Menu
60
Figure 3-18: VOLTAGE SURGE/SAG SETUP Screen
61
Figure 3-19: VOLTAGE SWEEP/STEP SETUP Screen
63
Figure 3-20: FREQUENCY SWEEP/STEP SETUP Screen
65
Figure 3-21: VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen
66
Figure 3-22: START/VIEW TRANSIENT SEQUENCE Screen
67
Figure 3-23: WAVEFORMS Menu
68
Figure 3-24: APPLICATIONS Menu
70
Figure 3-25: SETUP REGISTERS Menu
71
Figure 3-26: UTILITY Menus
72
Figure 3-27: GPIB/RS232 SETUP Menu
75
Figure 3-28: VOLTAGE/CURRENT CONTROL SETUP Menu
76
Figure 3-29: INITIAL SETUP Menus
77
Figure 3-30:LIMIT SETUP Menu
78
Figure 3-31: CONFIGURATION SETUP Menus
79
Figure 3-32: MEASUREMENT CAL FACTORS Menu
81
Figure 3-33: OUTPUT CAL FACTORS Menu
81
Output Programming
83
Waveform Management
85
Figure 3-34: Selecting a Waveform
85
Figure 3-35: Selecting Waveforms for Single Phase or All Phases
85
Figure 3-36: Custom Waveform Creation with GUI Program
86
Figure 3-37: Waveform Crest Factor Affects Max. Rms Voltage
87
Figure 3-38: Waveform Frequency Domain View Mode
88
Standard Measurements
89
Advanced Measurements
90
Figure 3-39: Scrolling through Tabular FFT Data
92
Figure 3-40: Scrolling through Bar Chart FFT Data
92
Figure 3-41: Scrolling through Acquired Waveform Data
94
Figure 3-42: SET VOLT Trigger Source Acquisition
96
Figure 3-43: Positive Trigger Delay (Post Trigger Data)
97
Figure 3-44: Negative Trigger Delay (Pre-Trigger Data)
98
Transient Programming
99
Figure 3-45: Pulse Transients
99
Figure 3-46: List Transients
100
Figure 3-47: Switching Waveforms in a Transient List
102
Figure 3-48: START/VIEW TRANSIENT SEQUENCE Menu
103
4 Principle of Operation
104
General
104
Overall Description
104
Controller (A2) (7006-714)
104
Keyboard/Display Board (A1) (7006-716)
104
Remote Interface (A7) (7006-715)
104
Analog Board (A3) (5162062)
105
Auxiliary Power Supply (A8) (5162048)
105
Figure 4-1: Power Source Module Block Diagram
106
PFC - DC/DC Module (A14, A15 and A16) (5161273)
107
Figure 4-2: Internal Assembly Locations
108
Phase A, B and C Amplifiers (A17, A18, A19) (5161274-05)
109
Output Filter Board (A9) (5162063)
109
Circuit Breaker & Trip Circuit (A5)
109
5 Calibration
111
Calibration Equipment
111
Calibration Screen Access
111
Routine Calibration
112
Table 5-1: Load Values for Output Current Calibration
112
Table 5-2: External Signal Input Connector Pins
113
Figure 5-1: Test Equipment Hook-Up for Calibration
115
Non-Routine Calibration
116
Figure 5-2: Front Panel Assembly Adjustment Location (Top View)
116
Table 5-3: AC/DC Zero Adjustment
117
6 Service
118
Cleaning
118
General
118
Basic Operation
118
Table 6-1: Basic Symptoms
118
7 Top Assembly Replaceable Parts
121
Sub Assemblies
121
Table 7-1: Replaceable Parts
121
8 Options
122
RTCA/DO-160 Option
122
Figure 8-1: Application Menu
124
Figure 8-2: DO160 Main Menu
124
Figure 8-3: Normal State
125
Table 8-1: Normal Voltage and Frequency Minimum
125
Table 8-2: Normal Voltage and Frequency Maximum
125
Table 8-3: Normal Voltage Unbalance
126
Figure 8-4: Voltage Modulation
127
Figure 8-5: Frequency Modulation
128
Figure 8-6: Power Interrupt
129
Figure 8-7: Power Interrupt for Group 2 and 3
130
Table 8-4: Normal Voltagesurge Sequence
130
Figure 8-8: Emergency Screen
131
Table 8-5: Normal Frequency Transient Sequence
131
Table 8-6: Normal Frequency Variation Sequence
131
Table 8-7: Emergency Voltage and Frequency Minimum
132
Table 8-8: Emergency Voltage and Frequency Maximum
132
Table 8-9: Emergency Voltage Unbalance
132
Figure 8-9: Abnormal Screen
133
Table 8-10: Abnormal Voltage Minimum
133
Table 8-11: Abnormal Voltage Maximum
133
Table 8-12: Abnormal Frequency Transient
134
Figure 8-10: DO-160 DC Main Menu
135
Figure 8-11: Normal State
135
Table 8-13: Normal Voltage Minimum
135
Table 8-14: Normal Voltage Maximum
136
Table 8-15: Voltage Surge
136
Figure 8-12: Abnormal State
137
Table 8-16: Abnormal Voltage Surge
138
IEC 61000-4-11 Option
139
Table 8-17: Phase Mapping
140
Table 8-18: IEC 61000-3-34 Table C.2
140
Figure 8-13: Application Menu
141
Figure 8-14: IEC1000-4-11 Menu
141
Figure 8-15: IEC Dips and Interrupts
142
Table 8-19: Dips and Interruptions Tests Performed During RUN ALL
143
Figure 8-16: Voltage Variation Screen
144
Table 8-20: Voltage Variations Test Performed During RUN ALL
144
Figure 8-17: en 61000-4-11 Voltage Variation Specification- Edition 1.0
145
Figure 8-18: en 61000-4-11 Voltage Variation Specification- Edition 2.0
145
Figure 8-19: IEC 61000-4-11 GUI Screen
146
IEC 61000-4-13 Option
147
Figure 8-20: Application Menu
148
Figure 8-21: IEC 61000-4-13 Menu
148
Figure 8-22: IEC 61000-4-13 Fcurve
150
Figure 8-23: IEC 61000-4-13 Oswing
150
Figure 8-24: IEC 61000-4-13 Sweep
151
Figure 8-25: IEC 61000-4-13 Harmonics
152
Figure 8-26: IEC 61000-4-13 Inter Harmonics
153
Figure 8-27: IEC 61000-4-13 Meister Curve
154
Figure 8-28: IEC 61000-4-13 Test Flowchart Class 1 and 2
155
Figure 8-29: IEC 61000-4-13 Test Flowchart Class 3
156
Figure 8-30: MENU 2 SCREEN
158
Figure 8-31: INTERHARMONICS SCREEN
158
Option -704: Milstd704 Tests
159
Figure 8-32: Application Menu
161
Figure 8-33: MIL704 Menu
161
Figure 8-34: Steady State Menu
161
Figure 8-35: Transient Menu
164
Figure 8-36: Emergency Menu
165
Figure 8-37: Abnormal Screen
166
Figure 8-38: MIL704 DC Menu
167
Figure 8-39: Steady State DC
167
Figure 8-40: Transient Menu
168
Figure 8-41: Abnormal Test Screen
169
Figure 8-42: Emergency Test
170
ABD Option: Airbus ABD0100.1.8 Test
171
AMD Option: Airbus AMD24C Test
171
A350 Option: Airbus A350 (ABD0100.1.8.1) Test
171
Option: Boeing B787-0147 Test
171
WHM Option
172
Figure 8-43: Application Screen
172
Figure 8-44 Watt-Hour Meter Screen
172
Figure 8-45: WH-Meter Screen with Function Active
172
9 Error Messages
175
Table 9-1: Error Messages
179
10 Index
180
4
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Ametek CSW5550 Specifications
General
Brand
Ametek
Model
CSW5550
Category
Power Supply
Language
English
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