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Ametek CSW5550 User Manual
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User Manual
California Instruments
156
CSW
Series
Figure 8-29: IEC 61000-4-13
Test Flowchart Class 3
Start - Class 3
Determine appropriate test
configuration
Perform 8.2.1 Test
"Harmonic combination"
Flatcurve and Overswing
Any functional
anomalies?
Any functional
anomalies?
Any functional
anomalies?
Any functional
anomalies?
Test Completed
FAIL
Record
Results
Test Completed
PASS
Record
Results
Yes
Perform 8.2.2 Test
"Frequency Sweep"
Perform 8.2.4 Test
"Meister Curve"
Perform 8.2.3 Test
"Individual Harmonics/
Interharmonics"
Yes
Yes
Yes
No
No
Any functional
anomalies?
Yes
Perform 8.2.3 Test
Only table 1. Odd
non-multiple of
3 harmonics
No
No
155
157
Table of Contents
Default Chapter
4
Important Safety Instructions
4
Table of Contents
7
1 Introduction
12
General Description
12
Figure 1-1 California Instruments CSW5550 (with Rack Mount Ears)
12
CSW Models
13
Figure 3-1:CSW5550
13
2 Specifications
14
Electrical
14
Figure 2-1: CSW5550 - Typical Current De-Rating Chart for 156V AC Range
17
Figure 2-2: CSW5550 - Typical Current De-Rating Chart for 312V AC Range
18
Mechanical
24
Environmental
24
Regulatory
25
Front Panel Controls
25
Special Features, Options and Accessories
26
Supplemental Specifications
27
3 Unpacking and Installation
28
Unpacking
28
Power Requirements
28
Mechanical Installation
29
Input Wiring - TB1
29
Output Power Connections - TB2
30
Table 3-1: Wire Sizes
31
Connectors - Rear Panel
32
Table 3-2: System Interface Connector (J32)
32
Figure 3-2:USB Connector Pin Orientation
34
Table 3-3: RS232 Connector Pin out
34
Table 3-4: USB Connector Pin out
34
Table 3-5: RJ45 LAN Connector Pin out
35
Single-Phase and Three Phase Multiple Box System Configurations
36
Figure 3-3: Rear Panel View for the CSW5550)
36
Output Voltage Ranges
37
Functional Test
37
Figure 3-4: Output Power Connections for 1 Source and Multi-Source Systems
39
Figure 3-5: Functional Test Setup
40
Figure 3-6: Three CSW Sources, 9-Phases with Clock/Lock
41
Tour of the Front Panel
43
Figure 3-7: Shuttle Knob
44
Figure 3-8: FUNCTION Keypad
45
Figure 3-9: Entering Value from Decimal Keypad
46
Figure 3-10: Cursor up Key Movement
47
Figure 3-11: Cursor down Key Movement
47
Figure 3-12: Main Menu 1 Screen
48
Menu Structure
49
Figure 3-13: Menu 1 through 3
49
Figure 3-14: PROGRAM Menu
53
Figure 3-15: MEASUREMENTS Screen, Single Phase and Three Phase Modes
55
Figure 3-16: HARMONICS/TRACE ANALYSIS Screen
57
Figure 3-17: TRANSIENTS Menu
60
Figure 3-18: VOLTAGE SURGE/SAG SETUP Screen
61
Figure 3-19: VOLTAGE SWEEP/STEP SETUP Screen
63
Figure 3-20: FREQUENCY SWEEP/STEP SETUP Screen
65
Figure 3-21: VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen
66
Figure 3-22: START/VIEW TRANSIENT SEQUENCE Screen
67
Figure 3-23: WAVEFORMS Menu
68
Figure 3-24: APPLICATIONS Menu
70
Figure 3-25: SETUP REGISTERS Menu
71
Figure 3-26: UTILITY Menus
72
Figure 3-27: GPIB/RS232 SETUP Menu
75
Figure 3-28: VOLTAGE/CURRENT CONTROL SETUP Menu
76
Figure 3-29: INITIAL SETUP Menus
77
Figure 3-30:LIMIT SETUP Menu
78
Figure 3-31: CONFIGURATION SETUP Menus
79
Figure 3-32: MEASUREMENT CAL FACTORS Menu
81
Figure 3-33: OUTPUT CAL FACTORS Menu
81
Output Programming
83
Waveform Management
85
Figure 3-34: Selecting a Waveform
85
Figure 3-35: Selecting Waveforms for Single Phase or All Phases
85
Figure 3-36: Custom Waveform Creation with GUI Program
86
Figure 3-37: Waveform Crest Factor Affects Max. Rms Voltage
87
Figure 3-38: Waveform Frequency Domain View Mode
88
Standard Measurements
89
Advanced Measurements
90
Figure 3-39: Scrolling through Tabular FFT Data
92
Figure 3-40: Scrolling through Bar Chart FFT Data
92
Figure 3-41: Scrolling through Acquired Waveform Data
94
Figure 3-42: SET VOLT Trigger Source Acquisition
96
Figure 3-43: Positive Trigger Delay (Post Trigger Data)
97
Figure 3-44: Negative Trigger Delay (Pre-Trigger Data)
98
Transient Programming
99
Figure 3-45: Pulse Transients
99
Figure 3-46: List Transients
100
Figure 3-47: Switching Waveforms in a Transient List
102
Figure 3-48: START/VIEW TRANSIENT SEQUENCE Menu
103
4 Principle of Operation
104
General
104
Overall Description
104
Controller (A2) (7006-714)
104
Keyboard/Display Board (A1) (7006-716)
104
Remote Interface (A7) (7006-715)
104
Analog Board (A3) (5162062)
105
Auxiliary Power Supply (A8) (5162048)
105
Figure 4-1: Power Source Module Block Diagram
106
PFC - DC/DC Module (A14, A15 and A16) (5161273)
107
Figure 4-2: Internal Assembly Locations
108
Phase A, B and C Amplifiers (A17, A18, A19) (5161274-05)
109
Output Filter Board (A9) (5162063)
109
Circuit Breaker & Trip Circuit (A5)
109
5 Calibration
111
Calibration Equipment
111
Calibration Screen Access
111
Routine Calibration
112
Table 5-1: Load Values for Output Current Calibration
112
Table 5-2: External Signal Input Connector Pins
113
Figure 5-1: Test Equipment Hook-Up for Calibration
115
Non-Routine Calibration
116
Figure 5-2: Front Panel Assembly Adjustment Location (Top View)
116
Table 5-3: AC/DC Zero Adjustment
117
6 Service
118
Cleaning
118
General
118
Basic Operation
118
Table 6-1: Basic Symptoms
118
7 Top Assembly Replaceable Parts
121
Sub Assemblies
121
Table 7-1: Replaceable Parts
121
8 Options
122
RTCA/DO-160 Option
122
Figure 8-1: Application Menu
124
Figure 8-2: DO160 Main Menu
124
Figure 8-3: Normal State
125
Table 8-1: Normal Voltage and Frequency Minimum
125
Table 8-2: Normal Voltage and Frequency Maximum
125
Table 8-3: Normal Voltage Unbalance
126
Figure 8-4: Voltage Modulation
127
Figure 8-5: Frequency Modulation
128
Figure 8-6: Power Interrupt
129
Figure 8-7: Power Interrupt for Group 2 and 3
130
Table 8-4: Normal Voltagesurge Sequence
130
Figure 8-8: Emergency Screen
131
Table 8-5: Normal Frequency Transient Sequence
131
Table 8-6: Normal Frequency Variation Sequence
131
Table 8-7: Emergency Voltage and Frequency Minimum
132
Table 8-8: Emergency Voltage and Frequency Maximum
132
Table 8-9: Emergency Voltage Unbalance
132
Figure 8-9: Abnormal Screen
133
Table 8-10: Abnormal Voltage Minimum
133
Table 8-11: Abnormal Voltage Maximum
133
Table 8-12: Abnormal Frequency Transient
134
Figure 8-10: DO-160 DC Main Menu
135
Figure 8-11: Normal State
135
Table 8-13: Normal Voltage Minimum
135
Table 8-14: Normal Voltage Maximum
136
Table 8-15: Voltage Surge
136
Figure 8-12: Abnormal State
137
Table 8-16: Abnormal Voltage Surge
138
IEC 61000-4-11 Option
139
Table 8-17: Phase Mapping
140
Table 8-18: IEC 61000-3-34 Table C.2
140
Figure 8-13: Application Menu
141
Figure 8-14: IEC1000-4-11 Menu
141
Figure 8-15: IEC Dips and Interrupts
142
Table 8-19: Dips and Interruptions Tests Performed During RUN ALL
143
Figure 8-16: Voltage Variation Screen
144
Table 8-20: Voltage Variations Test Performed During RUN ALL
144
Figure 8-17: en 61000-4-11 Voltage Variation Specification- Edition 1.0
145
Figure 8-18: en 61000-4-11 Voltage Variation Specification- Edition 2.0
145
Figure 8-19: IEC 61000-4-11 GUI Screen
146
IEC 61000-4-13 Option
147
Figure 8-20: Application Menu
148
Figure 8-21: IEC 61000-4-13 Menu
148
Figure 8-22: IEC 61000-4-13 Fcurve
150
Figure 8-23: IEC 61000-4-13 Oswing
150
Figure 8-24: IEC 61000-4-13 Sweep
151
Figure 8-25: IEC 61000-4-13 Harmonics
152
Figure 8-26: IEC 61000-4-13 Inter Harmonics
153
Figure 8-27: IEC 61000-4-13 Meister Curve
154
Figure 8-28: IEC 61000-4-13 Test Flowchart Class 1 and 2
155
Figure 8-29: IEC 61000-4-13 Test Flowchart Class 3
156
Figure 8-30: MENU 2 SCREEN
158
Figure 8-31: INTERHARMONICS SCREEN
158
Option -704: Milstd704 Tests
159
Figure 8-32: Application Menu
161
Figure 8-33: MIL704 Menu
161
Figure 8-34: Steady State Menu
161
Figure 8-35: Transient Menu
164
Figure 8-36: Emergency Menu
165
Figure 8-37: Abnormal Screen
166
Figure 8-38: MIL704 DC Menu
167
Figure 8-39: Steady State DC
167
Figure 8-40: Transient Menu
168
Figure 8-41: Abnormal Test Screen
169
Figure 8-42: Emergency Test
170
ABD Option: Airbus ABD0100.1.8 Test
171
AMD Option: Airbus AMD24C Test
171
A350 Option: Airbus A350 (ABD0100.1.8.1) Test
171
Option: Boeing B787-0147 Test
171
WHM Option
172
Figure 8-43: Application Screen
172
Figure 8-44 Watt-Hour Meter Screen
172
Figure 8-45: WH-Meter Screen with Function Active
172
9 Error Messages
175
Table 9-1: Error Messages
179
10 Index
180
4
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Ametek CSW5550 Specifications
General
Brand
Ametek
Model
CSW5550
Category
Power Supply
Language
English
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