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Brother HL-5440D - Fuser Unit Failure; Troubleshooting for Fuser Unit Problems

Brother HL-5440D
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2-77
Confidential
4.8 Troubleshooting for Fuser Unit Problems
4.8.1 Fuser unit failure
Step Cause Remedy
1
Harness connection failure
between fuser unit and eject sensor
PCB
Check the harness connection between the
fuser unit and the eject sensor PCB, and
reconnect it if necessary.
2
Harness connection failure
between fuser unit and low-voltage
power supply PCB
Check the harness connection between the
fuser unit and the low-voltage power supply
PCB, and reconnect it if necessary.
3
Connection failure of the eject
sensor harness
Check the connection of the eject sensor
harness, and reconnect it if necessary.
4
Eject sensor PCB failure Refer to "1.3.8 Check sensor operation
(function code: 32)" in Chapter 5 to check
the sensor operation. If the sensor operation
is faulty, replace the eject sensor PCB
ASSY.
5
Low-voltage power supply PCB
failure
Replace the low-voltage power supply PCB
ASSY.
6 Fuser unit failure Replace the fuser unit.
7 Main PCB failure Replace the main PCB ASSY.
CAUTION:
Turn the power switch OFF and then ON again. Leave the machine for ten minutes.
This problem may then be cleared.
The machine may recover from the error, when fuser unit inspection print is conducted
after the following operation: Open the cover, and turn the power switch ON while
pressing the [Go] button, then press the [Go] button one time, and then press the [Go]
button three times. However, conducting this operation while the heater has not yet
cooled may cause the fuser unit to melt. Be careful.

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