2002 Buell X1: Engine 3-11
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ENGINE INSTALLATION AFTER
CYLINDER HEAD REPAIR
1. Install new oil filter, engine oil and primary chaincase
fluid as necessary. See Section 1.
2. Install throttle body and manifold and support bracket.
See
4.41 THROTTLE BODY AND INTAKE MANIFOLD.
3. Install exhaust system. See
2.28 EXHAUST SYSTEM.
4. Install air cleaner assembly. See
4.42 AIR CLEANER.
5. If removed, install horn (
7.21 HORN) and ignition coil
(4.31 IGNITION COIL).
6. Install spark plugs and connect cables. See
1.18 SPARK
PLUGS
.
1WARNING1WARNING
Always connect positive battery cable first. If the positive
cable should contact ground with the negative cable
installed, the resulting sparks may cause a battery explo-
sion which could result in death or serious injury.
7. Install battery. Connect both battery cables, positive
cable first.
1WARNING1WARNING
After installing seat, pull upward on front of seat to be
sure it is locked in position. If seat is loose, it could shift
during vehicle operation and startle the rider, causing
loss of control which could result in death or serious
injury.
8. Install fuel tank, fuel tank cover and seat. See
4.37 FUEL
TANK.
9. If engine crankcase installation was performed:
a. Adjust rear belt deflection. See
1.11 DRIVE BELT
DEFLECTION
.
b. Adjust rear shock spring preload. See
1.14 PRE-
LOAD ADJUSTMENT.
c. Adjust clutch lever. See
1.10 CLUTCH.
d. Check rear brake pedal height. See
1.7 BRAKES.
10. Check all electrical components for proper operation.
11. Calibrate (re-zero) TPS. See
4.36 THROTTLE POSI-
TION SENSOR.
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