2002 Buell X1: Maintenance 1-13
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BATTERY 1.5
GENERAL
Buell motorcycle batteries are permanently sealed,
maintenance-free, valve-regulated, lead/calcium and sulfuric
acid batteries. The batteries are shipped pre-charged and
ready to be put into service. Do not attempt to open these
batteries for any reason.
11WARNING1WARNING
All batteries contain electrolyte. Electrolyte is a sulfuric
acid solution that is highly corrosive and can cause
severe chemical burns. Avoid contact with skin, eyes,
and clothing. Avoid spillage. Always wear protective face
shield, rubberized gloves and protective clothing when
working with batteries. A warning label is attached to the
top of the battery. See
Figure 1-1. Never remove warning
label from battery. Failure to read and understand all pre-
cautions contained in warning label before performing
any service on batteries could result in death or serious
injury.
BATTERYTESTING
Voltmeter Test
See
Tabl e 1-3. The voltmeter test provides a general indicator
of battery condition. Check the voltage of the battery to verify
that it is in a 100% fully charged condition. If the open circuit
(disconnected) voltage reading is below 12.6V, charge the
battery and then recheck the voltage after the battery has set
for one to two hours. If the voltage reading is 12.8V or above,
perform the load test described in Section 7. See
7.10
BATTERY.
DISCONNECTION AND REMOVAL
1. Remove seat. See
2.40 SEAT.
Always disconnect the negative battery cable first. If the
positive cable should contact ground with the negative
cable installed, the resulting sparks may cause a battery
explosion which could result in death or serious injury.
2. Unthread bolt and remove battery negative cable (black)
from battery negative (-) terminal.
3. Unthread bolt and remove battery positive cable (red)
from battery positive (+) terminal.
4. Remove battery strap locknut (metric). Unhook battery
strap from frame near negative terminal.
5. Cut any cable straps holding oxygen sensor connector to
battery.
6. Remove battery from right side.
CLEANING AND INSPECTION
1. Battery top must be clean and dry. Dirt and electrolyte on
top of the battery can cause battery to self-discharge.
Clean battery top with a solution of baking soda (sodium
bicarbonate) and water (5 teaspoons baking soda per
quart or liter of water). When the solution stops bubbling,
rinse off the battery with clean water.
2. Clean cable connectors and battery terminals using a
wire brush or sandpaper. Remove any oxidation.
3. Inspect the battery screws, clamps and cables for break-
age, loose connections and corrosion. Clean clamps.
ANTIDOTE
External Flush with water
Internal
Drink large quantities of milk or
water, followed by milk of magnesia,
vegetable oil or beaten eggs. Call
doctor immediately.
Eyes Flush with water, get immediate
medical attention
Table 1-3. Voltmeter Test
BATTERY CHARGE CONDITIONS
12.8 100%
12.6 75%
12.3 50%
12.0 25%
11.8 0%
Figure 1-1. Maintenance-Free Battery (Typical)
MADE IN USA
HAR
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PA
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.
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JA FE MA AP MY JU JY AU SE OC NO DE
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