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BVL V-MIX Fix Plus - User Manual

BVL V-MIX Fix Plus
92 pages
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English
Operating manual
Type of manual Operat-
ing manual
Machine designation V-MIX
Fix Plus
MachineNo 101105
MachineType Ma-
chine
Revision status 5
CustomerName Ber-
nard van Lengerich
CustomerNameAffix Mas-
chinenfabrik GmbH & Co. KG
CustomerAddress
Grenzstraße
16
CustomerLocation D-
48488 Emsbüren
CustomerPhone +49
(0)5903 951-0
CustomerFax +49
(0)5903 951-34
CustomerEmail in-
fo@bvl-group.de
CustomerURL
http://www.
bvl-group.de
DocuStatus 02.19
CustomerPOBox
Postfach
1154
Year of Manufacture 2019
www.bvl-group.de
V-
MIX Fix Plus
Rev. 6 / 02.19 Item.No. 109165
Printed in Germany
Translation of the original operating manual
Store for future reference!

Table of Contents

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BVL V-MIX Fix Plus Specifications

General IconGeneral
BrandBVL
ModelV-MIX Fix Plus
CategoryFarm Equipment
LanguageEnglish

Summary

User Information

Purpose of Operating Manual

Details the purpose and scope of the operating manual for the machine.

Storing the Operating Manual

Instructions on where and how to store the operating manual for future reference.

Locational Information in Manual

Explains how to find information within the operating manual using visual cues.

Illustrations Used

Explains the conventions used for illustrations, item numbers, and action sequences.

Terms Used

Defines key terms used throughout the operating manual for clarity and understanding.

Safety Instructions

Working in a Safety-Conscious Manner

Emphasizes the importance of a safety-conscious approach to operating the machine.

Organizational Measures

Details organizational requirements for safe machine operation and maintenance.

Product Safety

Covers safe operation, safety devices, structural modifications, and warranty.

General Safety Instructions

Provides general guidelines for safe operation, including use of the machine and systems.

Action-Related Safety Instructions

Details specific safety instructions tied to particular actions and their associated hazards.

Warnings and Instructions

Explains the meaning of machine-attached warnings and instructions for safe handling.

Risks from Safety Instruction Failure

Describes potential risks and liabilities resulting from not following safety instructions.

Technical Data

V-MIX Fix Plus Models

Provides technical specifications for V-MIX Fix Plus models 6.5-1S to 15-1S.

V-MIX Fix Plus Extended Models

Lists technical data for V-MIX Fix Plus models 13-2S to 25-2S and larger variants.

Type Plate and CE Mark

Details the information found on the machine's type plate and the CE mark.

Hydraulic Unit Specifications

Provides details on the manufacturer, power, pressure, and flow of the hydraulic unit.

Capacity Limits

Specifies the maximum weight limit for processed material in the mixing hopper.

Operating Fluids

Lists the recommended oils and greases for various machine components.

Noise Generation Information

Information regarding the sound pressure level generated by the machine.

Design and Function

Overview of V-MIX Fix Plus

General introduction to the V-MIX Fix Plus stationary mixer and its purpose.

Overview of Assemblies

Identifies and describes the main assemblies and components of the V-MIX Fix Plus.

Mixing Hopper

Describes the function of the mixing hopper for reducing, mixing, and advancing material.

Ladder and Inspection Window

Details the ladder and inspection window for monitoring the mixing process.

Anti-spill Ring

Explains the function and models of the anti-spill ring to prevent material ejection.

Mixing and Dispenser Unit

Describes the mixing auger, gear unit, and gear motor for the mixing and dispensing function.

Discharge Area

Details the discharge opening, dosing gate, and its hydraulic actuation.

Conveyor Belt (Optional)

Describes the optional conveyor belt for discharging fodder into elevated troughs.

Cross Conveyor (Optional)

Explains the optional cross conveyor for discharging fodder to the side.

Counter Blades

Details the function and adjustment of counter blades for finer reduction and mixing.

Weighing System (Optional)

Describes the optional weighing equipment options for material fill measurement.

Hydraulic Unit (Optional)

Explains the hydraulic unit and its electrohydraulic control block for machine functions.

Hydraulic Hand Pump (Optional)

Describes the optional hydraulic hand pump for performing hydraulic functions.

Oilcooling System

Details the oilcooling system components, function, and maintenance.

Control Switch Cabinet

Describes the control switch cabinet housing the main switch, display, and controls.

Safety Devices and Guards

Overview of safety devices and guards, including cover aprons.

Transport, Setup, and Initial Commissioning

Scope of Delivery

Lists the components included in the standard delivery of the V-MIX Fix Plus.

Loading and Unloading

Provides instructions and safety precautions for loading and unloading the machine.

Machine Setup

Details the steps and safety requirements for setting up the machine.

Connecting the Electrical System

Instructions for safely connecting the electrical system of the machine.

Checking Machine for Proper Operation

Steps to inspect all machine functions before initial commissioning and use.

Use and Operation

Switching the Machine On

Procedure for safely switching the machine on and starting its control unit.

Starting and Ending Mixing Process

Instructions on how to start, operate, and end the mixing process.

Filling the Mixing Hopper

Guidelines and safety precautions for filling the mixing hopper with various materials.

Discharging Fodder

Procedure for safely discharging fodder, including adjusting the dosing gate.

Starting and Ending Cleaning Mode

How to activate and deactivate the cleaning mode for effective hopper emptying.

Cleaning, Maintenance, and Repairs

Cleaning Procedures

Daily cleaning routines and precautions for maintaining the machine's condition.

Lubrication Points and Schedule

Details on lubrication points, frequency, and types of lubricants required.

Maintenance Schedule Overview

Provides a comprehensive overview of regular maintenance tasks and intervals.

Gear Unit Oil Change

Instructions for changing the gear oil in different gear unit models.

Entering the Mixing Hopper

Safety precautions and procedures for entering the mixing hopper for servicing.

Installation and Positioning of Mixing Augers

Guidance on aligning and positioning mixing augers for optimal performance.

Cutting Blades of Mixing Auger

Procedures for sharpening and replacing the cutting blades of the mixing auger.

Hydraulic System Maintenance

Information on hydraulic system maintenance, hose inspection, and replacement.

Conveyor Belt Maintenance

Instructions for checking conveyor belt tension, alignment, and lubrication.

Tightening Torques for Bolt Joints

A table specifying tightening torques for various bolt sizes and grades.

Faults

Appendix

Supplied Third-Party Documents

Lists manufacturers and associated documents for third-party components.

Circuit Diagrams

Indicates the location of circuit diagrams for the machine's electrical system.

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