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CMC S19 - User Manual

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MAN. 181 rev. 3 Use and maintenance manual Sup24
1 di 77
0 Introduction
hank you for choosing to purchase a CMC MEWP (aerial work
platform), we are sure you will be pleased with your choice.
0.1
Use and maintenance manual
This manual is added to the sold machine and contains the instructions for
its transfer, use and maintenance. While drawing up this manual, we took
into consideration all the operations that are part of a normal use and
regular maintenance of the machine. So for a correct and optimum use,
you have to follow the described instructions carefully
This manual has been drawn up in order to
:
Describe the use of the machine
Show the main technical specifications of the machine
Provide with the instructions for the placement and use of
the machine
Describe the safety devices
Point out the potential risks and/or possible dangerous
situations
Provide with the necessary instructions for the ordinary
maintenance operations
Provide with the instructions for the filling of the check
register.
THE USE AND MAINTENANCE MANUAL IS INTEGRAL
PART OF THE MACHINE. In case of sale of the MEWP,
please give this manual to the new owner.
KEY FOR THE SYMBOLS USED IN THIS MANUAL
( CAUTION) = warns the user about the risk of serious damages
to people or to part of the equipment or the vehicle,
if you do not obey the safety regulations.
(WARNING) = notifies the possibility of minor injuries to people
or little damages to the platform or vehicle parts.
( FORBIDDEN) = prohibition signal.
(
OBLIGATION ) = obligation signal.
(CAUTION)
= warns the user about the risk of environmental
pollution.
*
(OPTIONAL)
= indicates an optional outfit..
( IMPORTANT NOTE)
This instruction manual is addressed to:
Operators
Ground assistants
Staff in charge of the platform (MEWP) guard
Security manager
Maintenance manager
T
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Summary

Introduction

Use and Maintenance Manual

Manual contents and purpose for correct machine use and maintenance.

Disclaimer

Where and How to Store the Manual

Normative References

Amendments and Integrations

Specifications

Technical Sheet and Performances

Detailed technical specifications and performance data of the MEWP.

Identification Plate

Information and location of the MEWP's identification plate.

MEWP in Travel;Closed Position

Diagram and dimensions of the MEWP in its travel configuration.

Working Diagram and Stabilization Area 1

Illustrates the MEWP's working envelope and stabilization area 1.

Working Diagram and Stabilization Area 2

Illustrates the MEWP's working envelope and stabilization area 2.

Loading Cycles

Information on the machine's expected working cycles and maintenance frequency.

Description and Purpose

Definition

Defines the MEWP and its specific model, S19.

Machine Purpose

Explains the intended purpose and application of the aerial work platform.

Description of the Main Components

Provides an overview and illustration of the MEWP's key components.

Control Stations

Machine Start;Ignition Station

Details the controls for starting the engine and powering the MEWP.

Display Station

Describes the display interface for monitoring machine status and data.

Stabilization Station

Explains the controls for stabilizing the MEWP and operating outriggers.

Crawlers Handling Control Station

Details the controls for managing the movement of the machine's crawlers.

Platform Control Stations

Overview of the control stations located on the work platform.

Platform Control (Exercise) Station

Instructions for using the primary platform control station for operations.

Platform Control (Emergency) Station

Information on the emergency remote control station for ground operation.

Platform Emergency Station

Details regarding the platform's emergency station functionality.

MEWP Engine Key Start Position

Location and components of the engine key start system.

Use Procedures

Environmental Operational Conditions

Specifies the environmental conditions for safe and normal MEWP operation.

Approach Distances for Qualified Employees - Alternating Current

Safety guidelines on minimum approach distances to electrical hazards.

Loading and Unloading of the Platform

Outlines the procedures for loading and unloading the MEWP from vehicles.

Self Loading;Unloading of the MEWP

Detailed steps for self-loading the MEWP onto a truck.

Loading;Unloading with a Crane

Instructions for loading or unloading the MEWP using a mobile crane.

Load;Unload Through Ramp

Procedures for loading or unloading the MEWP using ramps.

MEWP Use Procedures

Step-by-step guide for the safe and correct operation of the MEWP.

Start of Endothermic (or Electrical) Engine and Placement on the Work Position

Procedure for starting the engine and positioning the MEWP for work.

MEWP Stabilization

Comprehensive steps for correctly stabilizing the MEWP before operation.

Basket Assembly and Access

Steps involved in assembling the basket and accessing it safely.

Basket Leveling

Procedure for leveling the basket for optimal working conditions.

Use of the Aerial Part

Instructions for operating the MEWP's aerial components like booms and turret.

Positions Control Device

Information regarding the anti-overturning positions control device.

Load Limiting Safety Device (OPTIONAL)

Details on the function and activation of the optional load limiting safety device.

Setting the MEWP in the Transport Configuration

Procedure for properly stowing the MEWP for transportation.

Acoustic Warnings (OPTIONAL)

Explains the meaning of different acoustic warnings emitted by the MEWP.

Emergency Operations

Procedures to follow in case of emergency situations during operation.

Emergency Button

How to use the emergency stop button to halt all MEWP operations.

Platform Controls (Emergency) Station

Using the emergency remote control for ground operator intervention.

Emergency Operations in Case of Thermal Engine Failure

Steps to take when the thermal engine fails.

Emergency Operations in Case of Electrical System Failure

Steps to take when the electrical system fails.

Stabilization Emergency Closing in Case of Electric System and Thermal Engine Failure (Use of the Hand Pump)

Procedure for manually closing stabilizers during system failures using a hand pump.

Safety Rules

Before and During the Movements with the MEWP in Transport Position

Safety rules for moving the MEWP in transport configuration.

Before Positioning the MEWP

Safety checks and procedures before positioning the MEWP.

During the Positioning of the MEWP

Safety precautions during the MEWP positioning phase.

During the Entrance in the Basket

Safety rules for entering and exiting the MEWP basket.

During the Use of the MEWP

Safety rules to follow while operating the MEWP.

At the End of the Works

Safety checks and procedures after completing work operations.

Safety Devices

A - Electrical;Electronic Safety System Devices

Lists electrical and electronic safety features of the MEWP.

B - Hydraulic Safety Devices

Details the hydraulic safety systems and valves.

C - Mechanical Safety Devices

Covers mechanical safety features like brakes and guardrails.

Markings

Maintenance

Daily Maintenance

Daily inspection checklist and procedures for routine checks.

Weekly Maintenance Schedule (or Every 40 Hours)

Schedule for weekly maintenance tasks and checks.

Monthly Maintenance Schedule (or Every 120 Hours)

Schedule for monthly maintenance tasks and checks.

Three-Month Maintenance Schedule (or 300 hrs)

Schedule for maintenance tasks every three months or 300 hours.

Maintenance After Initial 400 Hours

Specific maintenance tasks required after the first 400 hours of operation.

Every Six-Months Maintenance Schedule (or Every 750 Hours) Whichever Comes First

Schedule for maintenance tasks every six months or 750 hours.

Annual Maintenance and Safety Inspection Schedule, or Every 1500 Hours, Whichever Comes First

Annual inspection and maintenance schedule, including safety checks.

Two Year Maintenance and Safety Inspection Schedule

Schedule for maintenance and safety inspections every two years.

Five-Year Maintenance and Inspection Schedule

Schedule for maintenance and safety inspections every five years.

Safety While Performing Maintenance

Critical safety rules and precautions to follow during maintenance.

Fuel Endothermic Engine

Technical data and specifications for the endothermic engine.

Maintenance: Consumables

Information on lubricants, hydraulic fluids, and other consumables.

Servicing

Contact details and procedures for professional repair and maintenance services.

Troubleshooting

Control Register

Delivery of the MEWP to the First Owner

Record of the initial delivery of the MEWP to its first owner.

Following Ownership Transfers

Section to document subsequent transfers of MEWP ownership.

Mechanisms Replacement

Log for recording the replacement of mechanical components.

Replacement of Structural Elements

Log for documenting the replacement of structural parts.

Replacement of Hydraulic Components

Log for recording the replacement of hydraulic system components.

Replacement of Electrical Components

Log for documenting the replacement of electrical system components.

Replacement of Safety Devices

Log for recording the replacement of safety devices.

Considerable Failures and Relevant Repairs

Detailed record of significant failures and the repairs performed.

Periodical Checks and Maintenance Journal

Journal for recording periodic checks and maintenance activities.

Notes

Blank space for user-specific notes and observations.

Electrical System

Hydraulic System

Summary

Introduction

Use and Maintenance Manual

Manual contents and purpose for correct machine use and maintenance.

Disclaimer

Where and How to Store the Manual

Normative References

Amendments and Integrations

Specifications

Technical Sheet and Performances

Detailed technical specifications and performance data of the MEWP.

Identification Plate

Information and location of the MEWP's identification plate.

MEWP in Travel;Closed Position

Diagram and dimensions of the MEWP in its travel configuration.

Working Diagram and Stabilization Area 1

Illustrates the MEWP's working envelope and stabilization area 1.

Working Diagram and Stabilization Area 2

Illustrates the MEWP's working envelope and stabilization area 2.

Loading Cycles

Information on the machine's expected working cycles and maintenance frequency.

Description and Purpose

Definition

Defines the MEWP and its specific model, S19.

Machine Purpose

Explains the intended purpose and application of the aerial work platform.

Description of the Main Components

Provides an overview and illustration of the MEWP's key components.

Control Stations

Machine Start;Ignition Station

Details the controls for starting the engine and powering the MEWP.

Display Station

Describes the display interface for monitoring machine status and data.

Stabilization Station

Explains the controls for stabilizing the MEWP and operating outriggers.

Crawlers Handling Control Station

Details the controls for managing the movement of the machine's crawlers.

Platform Control Stations

Overview of the control stations located on the work platform.

Platform Control (Exercise) Station

Instructions for using the primary platform control station for operations.

Platform Control (Emergency) Station

Information on the emergency remote control station for ground operation.

Platform Emergency Station

Details regarding the platform's emergency station functionality.

MEWP Engine Key Start Position

Location and components of the engine key start system.

Use Procedures

Environmental Operational Conditions

Specifies the environmental conditions for safe and normal MEWP operation.

Approach Distances for Qualified Employees - Alternating Current

Safety guidelines on minimum approach distances to electrical hazards.

Loading and Unloading of the Platform

Outlines the procedures for loading and unloading the MEWP from vehicles.

Self Loading;Unloading of the MEWP

Detailed steps for self-loading the MEWP onto a truck.

Loading;Unloading with a Crane

Instructions for loading or unloading the MEWP using a mobile crane.

Load;Unload Through Ramp

Procedures for loading or unloading the MEWP using ramps.

MEWP Use Procedures

Step-by-step guide for the safe and correct operation of the MEWP.

Start of Endothermic (or Electrical) Engine and Placement on the Work Position

Procedure for starting the engine and positioning the MEWP for work.

MEWP Stabilization

Comprehensive steps for correctly stabilizing the MEWP before operation.

Basket Assembly and Access

Steps involved in assembling the basket and accessing it safely.

Basket Leveling

Procedure for leveling the basket for optimal working conditions.

Use of the Aerial Part

Instructions for operating the MEWP's aerial components like booms and turret.

Positions Control Device

Information regarding the anti-overturning positions control device.

Load Limiting Safety Device (OPTIONAL)

Details on the function and activation of the optional load limiting safety device.

Setting the MEWP in the Transport Configuration

Procedure for properly stowing the MEWP for transportation.

Acoustic Warnings (OPTIONAL)

Explains the meaning of different acoustic warnings emitted by the MEWP.

Emergency Operations

Procedures to follow in case of emergency situations during operation.

Emergency Button

How to use the emergency stop button to halt all MEWP operations.

Platform Controls (Emergency) Station

Using the emergency remote control for ground operator intervention.

Emergency Operations in Case of Thermal Engine Failure

Steps to take when the thermal engine fails.

Emergency Operations in Case of Electrical System Failure

Steps to take when the electrical system fails.

Stabilization Emergency Closing in Case of Electric System and Thermal Engine Failure (Use of the Hand Pump)

Procedure for manually closing stabilizers during system failures using a hand pump.

Safety Rules

Before and During the Movements with the MEWP in Transport Position

Safety rules for moving the MEWP in transport configuration.

Before Positioning the MEWP

Safety checks and procedures before positioning the MEWP.

During the Positioning of the MEWP

Safety precautions during the MEWP positioning phase.

During the Entrance in the Basket

Safety rules for entering and exiting the MEWP basket.

During the Use of the MEWP

Safety rules to follow while operating the MEWP.

At the End of the Works

Safety checks and procedures after completing work operations.

Safety Devices

A - Electrical;Electronic Safety System Devices

Lists electrical and electronic safety features of the MEWP.

B - Hydraulic Safety Devices

Details the hydraulic safety systems and valves.

C - Mechanical Safety Devices

Covers mechanical safety features like brakes and guardrails.

Markings

Maintenance

Daily Maintenance

Daily inspection checklist and procedures for routine checks.

Weekly Maintenance Schedule (or Every 40 Hours)

Schedule for weekly maintenance tasks and checks.

Monthly Maintenance Schedule (or Every 120 Hours)

Schedule for monthly maintenance tasks and checks.

Three-Month Maintenance Schedule (or 300 hrs)

Schedule for maintenance tasks every three months or 300 hours.

Maintenance After Initial 400 Hours

Specific maintenance tasks required after the first 400 hours of operation.

Every Six-Months Maintenance Schedule (or Every 750 Hours) Whichever Comes First

Schedule for maintenance tasks every six months or 750 hours.

Annual Maintenance and Safety Inspection Schedule, or Every 1500 Hours, Whichever Comes First

Annual inspection and maintenance schedule, including safety checks.

Two Year Maintenance and Safety Inspection Schedule

Schedule for maintenance and safety inspections every two years.

Five-Year Maintenance and Inspection Schedule

Schedule for maintenance and safety inspections every five years.

Safety While Performing Maintenance

Critical safety rules and precautions to follow during maintenance.

Fuel Endothermic Engine

Technical data and specifications for the endothermic engine.

Maintenance: Consumables

Information on lubricants, hydraulic fluids, and other consumables.

Servicing

Contact details and procedures for professional repair and maintenance services.

Troubleshooting

Control Register

Delivery of the MEWP to the First Owner

Record of the initial delivery of the MEWP to its first owner.

Following Ownership Transfers

Section to document subsequent transfers of MEWP ownership.

Mechanisms Replacement

Log for recording the replacement of mechanical components.

Replacement of Structural Elements

Log for documenting the replacement of structural parts.

Replacement of Hydraulic Components

Log for recording the replacement of hydraulic system components.

Replacement of Electrical Components

Log for documenting the replacement of electrical system components.

Replacement of Safety Devices

Log for recording the replacement of safety devices.

Considerable Failures and Relevant Repairs

Detailed record of significant failures and the repairs performed.

Periodical Checks and Maintenance Journal

Journal for recording periodic checks and maintenance activities.

Notes

Blank space for user-specific notes and observations.

Electrical System

Hydraulic System

CMC S19 Specifications

General IconGeneral
BrandCMC
ModelS19
CategoryLifting Systems
LanguageEnglish

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