DISASSEMBLY
NOTE: Before disassembling caliper, clean and
inspect it. (Refer to 5 - BRAKES/HYDRAULIC/ME-
CHANICAL/DISC BRAKE CALIPER - CLEANING)
(Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/
DISC BRAKE CALIPER - INSPECTION)
(1) Remove front disc brake caliper from vehicle.
(Refer to 5 - BRAKES/HYDRAULIC/MECHANICAL/
DISC BRAKE CALIPER - REMOVAL).
(2) If brake shoes were not removed from caliper
prior to removing caliper from vehicle, remove brake
shoes. (Refer to 5 - BRAKES/HYDRAULIC/ME-
CHANICAL/BRAKE PADS/SHOES - REMOVAL)
(3) Remove transfer brake tube between inboard
and outboard caliper halves (Fig. 20).
(4) Install M10 X 1.0 threaded plug in flex hose
banjo bolt hole (Fig. 21). This hole needs to be
plugged to remove caliper inboard pistons using com-
pressed air.
Fig. 18 Brake Pedal Holding Tool Installed
1 - BRAKE PEDAL HOLDING TOOL
2 - ACCELERATOR PEDAL
3 - SEAT
4 - BRAKE PEDAL
5 - CLUTCH PEDAL
Fig. 19 Front Brake Caliper And Rotor Mounting
1 - KNUCKLE
2 - HUB AND BEARING
3 - ROTOR
4 - CALIPER
Fig. 20 Brake Caliper Transfer Tube
1 - TUBE NUT
2 - TRANSFER TUBE
3 - TUBE NUT
Fig. 21 Threaded Plug Installed
1 - FLEX HOSE MOUNTING SURFACE
2 - THREADED PLUG
ZB BRAKES - BASE 5 - 17
DISC BRAKE CALIPER - FRONT (Continued)
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