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Dodge ZB 2005 - Page 167

Dodge ZB 2005
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(c) Using a drift punch, continue to install
retaining pin into caliper until snap ring on end of
retaining pin is fully seated in outboard side of cal-
iper.
(d) Install hair pin in brake shoe retaining pin
(Fig. 67).
(3) Install parking brake caliper on knuckle (Fig.
63). Install brake caliper mounting bolts. Tighten
upper mounting bolt to 32 N·m (24 ft. lbs.) torque.
Tighten lower mounting bolt to 52 N·m (38 ft. lbs.)
torque.
(4) Insert cable through caliper bracket and slide
cable housing into caliper bracket (Fig. 61).
(5) Install cable end into apply lever on caliper
(Fig. 61).
(6) Grasp parking brake cable between cable hous-
ing and apply lever and pull outward until enough
slack is present to install cable onto pivot wheel.
(7) Install wheel and tire assembly (Refer to 22 -
TIRES/WHEELS - INSTALLATION). Progressively
tighten wheel mounting nuts in proper sequence to
122 N·m (90 ft. lbs.) torque.
(8) Lower vehicle to a level where rear tires just
clear floor.
WARNING: THE AUTOMATIC ADJUSTING FEATURE
OF THIS PARKING BRAKE LEVER CONTAINS A
CLOCKSPRING LOADED TO APPROXIMATELY 19
POUNDS. DO NOT RELEASE THE AUTOMATIC
ADJUSTER LOCKOUT DEVICE UNLESS THE PARK-
ING BRAKE CABLES AND EQUALIZER ARE CON-
NECTED TO THE LEVER OUTPUT CABLE. KEEP
HANDS OUT OF AUTOMATIC ADJUSTER SECTOR
AND PAWL AREA. FAILURE TO OBSERVE CAUTION
IN HANDLING THIS MECHANISM COULD LEAD TO
SERIOUS INJURY.
(9) Ensure that parking brake cables are correctly
installed on equalizer and aligned with cable track
on parking brake lever.
(10) Keeping hands clear of automatic adjuster
sector and pawl area, firmly grasp screwdriver (pin
punch or locking pin if a new lever has been
installed) installed in lever mechanism (Fig. 58), then
quickly remove it from parking brake lever mecha-
nism. This action allows parking brake lever mecha-
nism to automatically take up any slack.
(11) Cycle parking brake lever once to position
parking brake cables, then return lever its released
position.
(12) Check rear wheels of vehicle. They should
rotate freely without dragging with lever in released
position.
(13) Lower vehicle.
(14) Fully apply parking brake lever.
(15) Install center console. (Refer to 23 - BODY/IN-
TERIOR/CENTER CONSOLE - INSTALLATION)
(16) Remove blocks from tire and wheel assem-
blies.
Fig. 66 Using Piston Retractor To Seat Piston In
Bore
1 - UPPER BUSHING
2 - LOWER BUSHING
3 - PISTON RETRACTOR 6366
Fig. 67 Anti-Rattle Spring Properly Installed
1 - RETAINING PIN
2 - BRAKE SHOES
3 - HAIR PIN
4 - ANTI-RATTLE SPRING
5 - 42 BRAKES - BASE ZB
CALIPER - PARKING BRAKE (Continued)

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