(2) Slowly depressing the clutch pedal while open-
ing the clutch slave cylinder bleed screw (Fig. 6).
(3) Holding down the clutch pedal and tighten
bleed screw to 15-20 N·m (11-14 ft. lbs.).
(4) Repeat Step 2 and Step 3 two times then check
fluid level in reservoir.
(5) Pump clutch pedal rapidly a minimum of 10
times. If clutch pedal still feels spongy, repeat Step 2
through Step 5.
MASTER CYLINDER BLEED
(1) Uncouple the master cylinder line from the
clutch slave cylinder, with quick Disconnect Tool
6638.
(2) Remove the reservoir cap taking care not to
damage the diaphragm. If the fluid level is not up to
the step in the reservoir, add D.O.T. 4 brake fluid.
CAUTION: Use only D.O.T. 4 compatible brake fluid.
Other than D.O.T 4 will cause system malfunction.
(3) Open the male quick connect coupling by
depressing the poppet in the coupling while depress
the clutch pedal to the floor.
(4) Close the quick connect coupling by releasing
the poppet while holding the clutch pedal to the floor.
(5) Release the pedal.
(6) Repeat Step 3 through Step 5 two more times
and check fluid level.
(7) Couple system back together. Then pump
clutch pedal rapidly a minimum of 10 times.
(8) If clutch pedal still feels spongy repeat Step 3
through Step 7.
SPECIFICATIONS
TORQUE SPECIFICATIONS
DESCRIPTION N·m Ft. Lbs. In. Lbs.
Clutch Bleed Screw 18 - 156
Clutch Cover Bolts 30 22 270
Clutch Release Bearing 20 - 200
Flywheel Bolts 74 55 -
SPECIAL TOOLS
Fig. 6 RELEASE BEARING/HYDRAULIC SLAVE
CYLINDER
1 - HYDRAULIC CLUTCH RELEASE
2 - BLEED SCREW
3 - TRANSMISSION
HYDRAULIC LINE DISCONNECT 6638
ZB CLUTCH 6 - 7
CLUTCH (Continued)
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