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Dodge ZB 2005 - Page 771

Dodge ZB 2005
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SPECIFICATIONS - WELDING
CAUTION:
All welds should conform to DaimlerChrysler vehi-
cle engineering process standard “PS 9472”.
WELD PROCESS SPECIFICATIONS
WELDING
PROCESS
FLUX
CORED
ARC
GAS
METAL
ARC
(MIG)*
SHIELDED
METAL
ARC
(STICK)
Material
Thickness
3.7 mm to
4.2 mm
3.7 mm to
4.2 mm
3.7 mm to
4.2 mm
Electrode
Type
Lincoln
Electrical
Co. Prod-
uct #:
NR-211
MP
(Do Not
Substitute)
AWS
ER70S-3
(Do Not
Substi-
tute)
** AWS E
7018
Electrodes
Size
Inches
0.045
Tubular
0.035
Solid
3/329
Electrode
Stick Out
3/89 - 1/29 1/29 - 5/89 N/A
Polarity Electrode
9-9
Work
Piece 9+9
Electrode
9+9
Work
Piece 9-9
Electrode
9+9
Work Piece
9-9
Shielding
Gas
Self
Shielded
75% Ar
25% CO2
Self
Shielded
Gas Flow
Rate
N/A 25 - 35
CFM
N/A
Wire Feed
Speed
(inches
per
minute)
110 - 130
Vertical
Down
70-90
Flat &
Overhead
245 - 250
Vertical
Down
210 - 225
Flat &
Overhead
N/A
Approxi-
mate
Amperage
Vertical 110 - 130 175 85 (3/329
Diameter)
Flat &
Overhead
70 - 90 155 90 (3/329
Diameter)
Voltage 15-18 19-20 N/A
Fig. 22 FRONT SUSPENSION MOUNTING ANGLES
Fig. 23 REAR SUSPENSION MOUNTING ANGLES
13 - 20 FRAME & BUMPERS ZB
FRAME (Continued)

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