ASSEMBLY - PUMP PULLEY
CAUTION: Do not reuse the old power steering
pump pulley; it is not intended for reuse. A new pul-
ley must be installed if removed.
(1) Install pulley on pump with an appropriate
power steering pulley installation tool (Fig. 4).
Ensure tool and pulley remain aligned with pump
shaft during installation. Make sure pulley is flush
with end of shaft.
(2) Install power steering pump assembly on vehi-
cle. (Refer to 19 - STEERING/PUMP - INSTALLA-
TION)
(3) Run engine until warm (5 min.) and note any
belt chirp. If chirp exists, move pulley outward
approximately 0.5 mm (0.020 in.). If noise increases,
press on 1.0 mm (0.040 in.). Be careful that pulley
does not contact mounting bolts.
INSTALLATION
(1) Install power steering pump in reverse order of
removal.
(2) Install three power steering pump mounting
bolts (Fig. 2). Tighten mounting bolts to 23 N·m (200
in. lbs.) torque.
(3) Install return hose from fluid cooler on fitting
of power steering pump reservoir (Fig. 7). Install
hose clamp on return hose past upset bead on power
steering reservoir fitting.
(4) Install return hose from radiator fan on fitting
of power steering pump reservoir (Fig. 7). Install
hose clamp on return hose past upset bead on power
steering reservoir fitting.
(5) Install power steering pressure hose in power
steering pump pressure fitting (Fig. 7). Tighten pres-
sure hose quick-connect fitting to 28 N·m (21 ft. lbs.)
torque.
(6) Connect A/C clutch coil wire connector (Fig. 1).
(7) Install accessory drive belt. (Refer to 7 - COOL-
ING/ACCESSORY DRIVE/DRIVE BELTS - INSTAL-
LATION).
(8) Install air cleaner. (Refer to 9 - ENGINE/AIR
INTAKE SYSTEM - INSTALLATION)
(9) Connect the battery negative (-) cable to bat-
tery negative battery terminal.
CAUTION: Do not use automatic transmission fluid
in power steering system. Only use MoparT Power
Steering Fluid or equivalent.
(10) Fill power steering pump reservoir to correct
fluid level. (Refer to 19 - STEERING/PUMP/FLUID -
STANDARD PROCEDURE)
(11) Perform Power Steering Pump Initial Opera-
tion procedure. (Refer to 19 - STEERING/PUMP -
STANDARD PROCEDURE).
(12) Check for leaks at all hose connections.
FLUID
STANDARD PROCEDURE
STANDARD PROCEDURE - POWER STEERING
FLUID LEVEL CHECKING
WARNING: FLUID LEVEL SHOULD BE CHECKED
WITH THE ENGINE OFF TO PREVENT INJURY
FROM MOVING PARTS.
Fig. 3 Pulley Remover Installed
1 - POWER STEERING PUMP
2 - PULLEY
3 - POWER STEERING PULLEY REMOVAL TOOL
Fig. 4 Pulley Installer Installed
1 - POWER STEERING PUMP
2 - PULLEY
3 - POWER STEERING PUMP PULLEY INSTALLATION TOOL
19 - 28 PUMP ZB
PUMP (Continued)
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