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Envipco FLEX Series User Manual

Envipco FLEX Series
114 pages
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FLEX Series Service Manual
March 16, 2016

Table of Contents

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Envipco FLEX Series Specifications

General IconGeneral
User InterfaceTouchscreen display
Machine TypeReverse Vending Machine
ModelFLEX Series
Accepted MaterialsAluminum cans
Identification TechnologyBarcode scanner
Power Supply220-240V, 50/60Hz
ConnectivityEthernet
Payment OptionsMobile payments

Summary

Introduction and Safety

Foreword

Brief introduction to the FLEX RVM and the manual's scope.

Symbols Used

Explains warning symbols like Danger, Caution, and Note.

Users

Defines roles like Customer, Sponsor, Attendant, Technician.

Safety Precautions

General safety rules for operating and maintaining the FLEX.

Safety Labels

Details about various safety warning labels on the FLEX.

Specifications

General Specifications

Overview of FLEX RVM general specifications.

Serial Label

Information about the serial label on the FLEX machine.

FLEX Configurations

Describes the different FLEX configurations.

FLEX Specifications

Detailed specifications for FLEX Dual, HDS, and Tri.

Power Requirements

Details power requirements for different RVM models.

Operating the FLEX

How to operate the FLEX machine.

Usage

Step-by-step process of using the FLEX for container redemption.

Container Accounting

How the FLEX handles container accounting.

Service Interruptions

Procedures for handling service interruptions.

Hardware Components

Introduction

Overview of hardware components of the FLEX Series.

Cabinet

Description of the RVM's cabinet structure and its parts.

Door Interlock

Explains the door interlock feature and its function.

Bin Full Sensor

Describes the bin full sensor and its operation.

FLEX Cabinets

Details on FLEX cabinets, doors, and casters.

FLEX TRI Cabinet

Details specific to the FLEX TRI cabinet.

In-feed Sensor/Scanner

How the in-feed sensor/scanner works.

Scanners

Details on the scanner system and its operation.

Motorized Conveyor

Explains the motorized conveyor's function.

Materials Sensors

Describes the retro-reflector materials sensors.

PET Sensor

Explains the PET sensor's function.

Load Cell Flex

Describes the load cell for weighing containers.

Load Cell Flex HDS

Describes the load cell for the FLEX HDS.

Camera/Laser

Details the camera/laser assembly for dimension scanning.

Sorting Cylinder

Description of the sorting cylinder assembly and its function.

Compactors

Information on the different types of compactors used in the FLEX.

PET Compactor

Details the PET compactor and its operation.

Can Compactor

Details the Can compactor and its operation.

Can/PET Compactor

Details the Can/PET compactor and its operation.

Bins

Details on the bin setup for different FLEX machine types.

RVM Controller Box

Description of the RVM controller box and its components.

RVM Controller Box Electrical Components

Details electrical components within the RVM Controller Box.

RVM Controller Box Electronic Components

Identifies electronic components inside the RVM Controller Box.

PC Board

Describes the PC board's function and components.

Hardware Controller Boards

Details MC5 and MD5 controller boards.

Printer

Details the Hecon X56 thermal printer.

Video Display

Describes the 10.4 inch VGA monitor with touch screen.

AC Motor Control Box

Details on the AC motor control box and its components.

Terminal Block

Describes the terminal block's function in receiving power.

Variable Frequency Drive

Explains the VFD's role in motor control.

Compactor 230V Three-Phase Connector

Describes the connector for 230V three-phase power.

208-240V Single-Phase AC Power Output

Details the AC power output to the controller.

Safety Loop Override

Explains the safety loop override switch.

Compactor Motor Disconnect

Describes the compactor motor disconnect switch.

Mechanical Counter

Explains the mechanical counter's function.

RVM Software

Introduction

Introduces the software modes and hardware.

Shop Mode

Functionality and tasks available in Shop Mode.

Service Mode

Accessing and using Service Mode for diagnostics and maintenance.

Starting Service Mode

Steps to enter Service Mode.

Using the Technician Interface

Guide to using the Technician Interface.

Exiting Service Mode

Steps to exit Service Mode.

Diagnostic Program

Overview of the diagnostic program and its tabs.

Processes Tab

Details the Processes tab in the Diagnostic Program.

Misc Tab

Details the Misc tab in the Diagnostic Program.

Main Tab

Details the Main tab in the Diagnostic Program.

Ultra-48 Tab

Details the Ultra-48 tab in the Diagnostic Program.

RS-485 Tab

Details the RS-485 tab in the Diagnostic Program.

Config Tab

Details the Config tab for editing configuration files.

Sensors and Thresholds

Adjusting settings for sensors and thresholds.

Sensors

Explains how to view and interpret sensor data.

MC1 Sensors

Lists and describes MC1 sensors.

MC5 Sensors

Lists and describes MC5 sensors.

Thresholds

Adjusting threshold settings for actuators.

RVM Communications

Describes how RVMs communicate with each other and servers.

Physical Connections

Explains LAN connections between machines.

File Transfers

Details file transfer processes via modem.

Software Theory of Operation

Explains software processes and circuit boards.

Maintenance

Introduction

Purpose and scope of preventative maintenance.

Maintenance Responsibilities

Details responsibilities for maintenance tasks.

Service Technician Responsibilities

Responsibilities of the service technician.

Store Responsibilities

Responsibilities of store personnel.

Component Maintenance

Tasks for maintaining individual components.

Cleaning Mode

How to use Cleaning Mode for belts, camera, and laser.

Cabinet and Doors

Procedures for cleaning and maintaining cabinets and doors.

Harnesses

Inspecting electrical harnesses for damage.

RVM Controller Box

Checks for proper functioning of the RVM Controller Box.

Display

Steps to calibrate the display.

Printer

Tips for keeping the printer in working order.

AC Motor Control Box

Inspecting the AC Motor Control Box and power cord.

Sensor Display Unit

Procedures to keep the In-Feed unit working.

Compactors

Service procedures for cleaning compactors.

Bin Overflow Sensors

Cleaning and testing bin overflow sensors.

Scanners

Cleaning and testing scanner windows.

Troubleshooting & Repairs

Introduction

Overview of troubleshooting and repair steps for the FLEX.

FLEX Error Messages

Lists error messages, causes, and troubleshooting steps.

VFD Status Messages

Lists VFD status codes and their meanings for diagnosing problems.

Troubleshooting Other Conditions

Steps for diagnosing issues not related to error messages.

Display Not Functional

Steps to diagnose and solve display issues.

Repairs

Details common field repairs for the FLEX.

Swapping an RVM Controller

Steps to replace the RVM Controller Box.

Chain Replacement

Steps for replacing a chain on a compactor or sorting cylinder.

Sensor Replacement

Procedures for replacing and configuring sensors.

Wenglor PET/Material Sensor Adjustment

Adjusting the Wenglor PET sensor.

Proximity Sensors

Location and function of proximity sensors.

Frequently Used Options

Configuration options for the FLEX.

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