1 5 0 7 1 8 P LY F LY r e v A _ C H 2 | August 7, 2015 5:08 PM
Getting started
INSTRUCTIONS
1. Open the provided boxes to ensure all the parts are
included.
2. To release the structural wooden parts from the
plywood sheets, use the recommended tools and follow
one of the suggested methods:
‒ A chisel and hammer method
‒ The reciprocating saw method
Recommended tools
DESCRIPTION REFERENCE
Chisel
Hammer
Orbital sander
Sandpaper
Jigsaw or
Reciprocating saw
(optional)
Chisel & hammer method
INSTRUCTIONS
1. To free a part from the plywood sheet, place the at side
of chisel against the keeper side of the part.
2. Strike the top of the chisel sharply with a hammer to
remove wood from the notches.
3. Repeat this procedure until all the parts are free.
4. To nish the edges of all the wood parts that become
spalled or rough from the cutting process using an orbital
sander, or sheet of sandpaper.
Reciprocating saw method
INSTRUCTIONS
1. Select the correct blade for the cutting wood
2. Place the plywood sheet on saw horses or a workbench,
or clamp it in a vice, depending on which is best suited for
your purpose.
Note Make sure you have sucient light to see your cutting
marks easily
3. To free a part from the plywood sheet, position the blade
close to the edge of the wood tab (where you will begin
your cut)
Note Complete the cut by continuing through the material,
being careful to support any piece that may drop when the cut is
nished until the blade is free of it.
4. Repeat this procedure until all the parts are free.
5. To nish the edges of all the wood parts that become
spalled or rough from the cutting process using an orbital
sander, or sheet of sandpaper.
For more information on What’s in the kit?, see page 3.
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PlyFly Go‑Kart Instruction Guide • 2015 Release
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