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Flatworks plyfly User Manual

Flatworks plyfly
79 pages
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For Ages 12+
PlyFly Go‑Kart Instruction Guide • 2015 Release
HOW TO BUILD
YOUR
PLYFLY GO-KART!

Table of Contents

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Flatworks plyfly Specifications

General IconGeneral
BrandFlatworks
Modelplyfly
CategoryUtility Vehicle
LanguageEnglish

Summary

Exploring the Kit

Warnings and Safety

Riding karts can be dangerous; use caution and follow safety guidelines for operation.

What's in the Kit?

Details the three boxes containing the go-kart kit components: wood parts, engine, and hardware.

Unpacking the Boxes

Lists the components expected in each of the three boxes for the go-kart kit.

Getting Started

Preparation Methods

Instructions for releasing wooden parts from plywood sheets using chisel/hammer or saw methods.

Seat Assembly

Plywood Sheet Reference

Diagrams showing the layout of parts on plywood sheets for seat assembly.

Assembling the Seat

Step-by-step instructions for assembling the go-kart seat using provided parts.

Steering Column Assembly

Plywood Sheet Reference

Diagrams showing part locations on plywood sheets for steering column assembly.

Assembling the Steering Shaft

Instructions for assembling the steering column shaft with bushings and related parts.

Steering Rack Assembly

Plywood Sheet Reference

Diagrams showing part layouts on plywood sheets for steering rack assembly.

Assembling the Steering Rack

Step-by-step guide for assembling the go-kart steering rack components.

Fixed Steering Column Assembly

Plywood Sheet Reference

Diagrams indicating part locations on plywood sheets for the fixed steering column.

Assembling the Steering Column

Instructions for assembling the fixed steering column using wooden parts and hardware.

Steering Spindle Assemblies

Plywood Sheet Reference

Diagrams showing part placement on plywood sheets for steering spindle assemblies.

Assembling the Left & Right Steering Spindles

Detailed steps for assembling both the left and right steering spindles.

Pedal Assemblies

Plywood Sheet Reference

Diagrams illustrating part arrangements on plywood sheets for pedal assemblies.

Assembling the Gas & Brake Pedals

Instructions for assembling the gas and brake pedal mechanisms.

Frame Assembly

Plywood Sheet Reference

Diagrams showing part layouts on plywood sheets for the go-kart frame.

Assembling the Frame

Step-by-step instructions for constructing the main go-kart frame.

Putting the Go-Kart Together

Overview of Recommended Tools

Lists and illustrates the tools recommended for the final go-kart assembly.

Overview of Required Hardware

Details the hardware components required for the overall go-kart assembly.

Part 1: Install the Rear Axle

Instructions for installing the rear axle assembly, including brake disc and hub.

Part 7: Install the Engine and Drive Train

Steps for mounting the engine and connecting the drive train components.

Part 8: Install the Wheel Assemblies

Instructions for mounting the front and rear wheel assemblies onto the go-kart.

Part 9: Install the Seat Assembly

Steps for attaching the assembled seat to the go-kart frame.

Part 10: Install the Fairings

Instructions for attaching the left, right, and front fairings to the go-kart.

Master List

List of the Wooden Parts

A comprehensive list of all wooden parts with their reference images.

List of Loose Contents

Inventory of loose hardware and components included in the kit.

List of the Packaged Contents

Detailed list of parts packaged in the kit, categorized by type and quantity.

Legal

Assumption of Risk and Liability Agreement

Legal agreement detailing assumption of risk and release of liability for go-kart use.

Terms & Conditions

Key Terms and Conditions

Covers definitions, risk acknowledgement, warranties, and legal disclaimers for product use.