150718 PLYFLY rev A_GoKart | Aug ust 7, 2 015 5 :08 PM
Overview of the required hardware
№ DESCRIPTION REFERENCE
1 Long Aluminum Spacer
1/2” OD, 1/4” ID, 1‑1/16” L
P N 125 48
2 Oversized Flat Washer
Zinc, M6
P N 125 49
2 Socket Head Cap Screw
Black oxide, M6, 55mm L
P N 125 50
PART 3
1 Nylon Spacer
3/4” OD, 3/8” ID, 1‑1/4” L
P N 125 46
4 Flat Washer
5/16” ID, 7/8” OD
P N 12516
1
Short Shoulder Screw
3/8” D, 1” L, 5/16”‑18
P N 12513
1
Long Shoulder Screw
3/8” D, 2‑1/4” L, 5/16”‑18
P N 12514
PART 4
2 Short Hex Bolt
Grade 5, 5/8”‑11, 6.5” L
PN 12503
2 Lock Nut
5/8” ID
P N 125 0 6
4 Flat Washer
5/8” ID, 1‑3/8” OD
P N 125 0 5
PART 5
1 Precision Rod
1/4” D, 18” L
P N 125 07
PART 6
1 Control Cable
1/16” D, throttle & brake control cable
PN 12525
1 Red Throttle Cable
Brake conduit, 5’ L
P N 12527
1 Green Throttle Cable
Gas conduit, 6’ L
P N 1252 8
Overview of the required hardware
№ DESCRIPTION REFERENCE
6 Zip Tie
10lb Nylon, White, 7/8” D, 4” L
P N 125 58
PART 7
1
Gas Powered Engine
2.5 HP MODEL
Box 2
1
Gas Powered Engine
4.0 HP MODEL
Box 2
1 Clutch
#35 Chain, 11 Tooth Pulley for 5/8” D
2.5 HP MODEL P N 12576
1 Clutch
#35 Chain, 12 Tooth Pulley for 3/4” D
4.0 HP MODEL PN 1257 7
1 Roller Chain
#35 Chain, 29‑5/8” L
P N 12524
1 Master Chain Link
#35 Roller Chain connector
P N 125 34
1 Part 56
Clutch Guard Side
Engine Mounting Plate
P N 12005
1 Part 57
Clutch Guard Top
Top Cover
P N 12006
1 Part 58
Clutch Guard Cover
Outside Cover
P N 12007
1 Control Cable
1/16” D, throttle & brake control cable
PN 12525
1 Throttle cable clamp
P N 125 37
1 Extension Spring
Black‑Oxide, Precision
P N 125 60
1 Throttle Return Clip
4.0 HP MODEL
P N 125 61
8 Sheetmetal Screw
Galvanized, #6
P N 125 51
39
PlyFly Go‑Kart Instruction Guide • 2015 Release
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