Flexball Series 3500 - Default Chapter; Table of Contents

Flexball Italiana S.r.l. 2
Index
1. Introduction .................................................................................................................................................................... 4
2. General installation features .......................................................................................................................................... 4
2.1. Description of the system and its parts............................................................................................................ 4
2.2. Maximum extension of the system .................................................................................................................. 4
2.3. System performance ....................................................................................................................................... 4
3. Pilot instructions............................................................................................................................................................. 5
3.1. Control keypad ................................................................................................................................................ 6
3.2. Acquisition of the command ............................................................................................................................ 7
3.3. Engine Warm-up ............................................................................................................................................. 7
3.4. Synchro mode ................................................................................................................................................. 8
3.5. Fast Start-up Mode.......................................................................................................................................... 8
3.6. Emergency lever ............................................................................................................................................ 8
4. Command station........................................................................................................................................................... 9
4.1. Dimensions...................................................................................................................................................... 9
4.1.1. Command station series 3500 .................................................................................................................... 9
4.1.2. Command station series 4500 .................................................................................................................. 10
4.2. Friction adjustment ........................................................................................................................................ 10
4.2.1. Command station series 3500 .................................................................................................................. 10
4.2.2. Command station series 4500 .................................................................................................................. 11
4.3. Programming of the command station........................................................................................................... 11
4.4. Command station label.................................................................................................................................. 12
4.5. Command station codes................................................................................................................................12
5. Actuator ....................................................................................................................................................................... 13
5.1. Drawing of actuators with mechanical interface ............................................................................................ 13
5.2. Drawing of full electronic actuator ................................................................................................................. 14
5.3. Actuator labels............................................................................................................................................... 15
5.4. Actuator Codes.............................................................................................................................................. 16
5.5. Electronic Actuator Boards ............................................................................................................................ 17
5.5.1. Actuator board ver. 3.1 ............................................................................................................................. 17
5.5.2. Relays PCB version 1.0 for electronic gearboxes..................................................................................... 18
5.5.3. Relays PCB version 2.0 for electronic gearboxes..................................................................................... 19
5.5.4. CANBus PCB for motor with CANBus interface ....................................................................................... 20
5.5.5. Galvanic insulation PCB for analogue voltage signals ................................................................................. 20
6. Accessories and Options ............................................................................................................................................. 21
6.1. CANBus data transmission cable .................................................................................................................. 22
6.2. Cable actuator – electronic motor (V) ............................................................................................................ 22
6.2.1. Nanni Diesel – Throttle cable for Toyota ECU .......................................................................................... 23
6.2.2. Nanni Diesel – Cable only for the inverter (hybrid motors) ....................................................................... 23
6.2.3. Nanni Diesel – Command cable for throttel and inverter (1° part, Y cable)............................................... 23
6.2.4. Nanni Diesel – Y cable for Toshiba motor base (V) + inverter (V) ........................................................... 24
6.2.5. Nanni Diesel – Y cable for VM motor base (CANBus) + inverter ............................................................. 24
6.2.6. FPT – Throttle CANBus command cable.................................................................................................. 25
6.3. Cable actuator – gearbox solenoid driven ..................................................................................................... 25
6.3.1. Nanni Diesel – Cable for gearbox solenoid driven.................................................................................... 25
6.3.2. FPT – Cable for gearbox solenoid driven ................................................................................................. 25
6.3.3. Nanni Diesel – Cable for gearbox solenoid drive + neutral signal............................................................. 26
6.4. Cable actuator – trim/flap .............................................................................................................................. 26
6.4.1. Nanni Diesel – Cable for the trim/flap command ...................................................................................... 26
6.5. Cable actuator – Mercruiser® trim pump....................................................................................................... 27
6.6. T-Splitter........................................................................................................................................................ 27
6.7. Power supply connector ................................................................................................................................ 27
6.8. Trim/Flap option ............................................................................................................................................ 28
7. System types and installation schemes ....................................................................................................................... 29
7.1. Installation with 2 mechanical actuators – solution A .................................................................................... 30
7.2. Installation with 2 mechanical actuators – solution B .................................................................................... 31
7.3. Installation with 2 mechanical actuators – solution C .................................................................................... 32
7.4. Installation with 1 actuator – solution D ......................................................................................................... 33
7.5. Installation with 1 actuator – solution E ......................................................................................................... 34
8. Configuration of the CANBus network: end of line termination resistor and address setting of command stations and
actuators ............................................................................................................................................................................... 35
8.1. Configuration of the command station........................................................................................................... 35
8.2. Configuration of the actuator ......................................................................................................................... 36
9. Push-pull cables installation ........................................................................................................................................ 38
9.1. Connection kit................................................................................................................................................ 38
9.2. Standard push-pull cable (E2, E3, Volvo®, C0, C3, C33…).......................................................................... 38
9.3. Push-pull cable outgoing from the Mercruiser® stern driver.......................................................................... 39
9.4. Johnson® push-pull cable .............................................................................................................................39