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Calibration system 2.0
Fronius Calibration system 2.0 User Manual
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Op
erating
in
s
tr
uction
s
Calibr
ation sy
stem 2.0
42,0426,0270,EN
012-14032022
EN
Opera
ting instructions
2
Table of Contents
Table of Contents
3
Safety Rules
5
Explanation of Safety Notices
5
General
5
Proper Use
6
Environmental Conditions
6
Obligations of the Operator
6
Obligations of Personnel
6
Mains Connection
7
Protecting Yourself and Others
7
Risks from Mains Current and Welding Current
7
EMC Device Classifications
8
EMC Measures
8
EMF Measures
9
Specific Hazards
9
Danger from Shielding Gas Cylinders
10
Safety Measures at the Installation Location and During Transport
10
Safety Measures in Normal Operation
11
Commissioning, Maintenance and Repair
11
Safety Inspection
11
Calibration of the Calibration System
11
Disposal
12
Safety Symbol
12
Data Protection
12
Copyright
12
General Information
13
General
15
Device Concept
15
Proper Use / Intended Purpose
15
Crane Transport
16
Accessories and Options
17
Interface and Trolley
17
Accessories
17
Options
19
Required for Calibration
20
Computer & Software
20
Hardware & Accessories
20
Required for Calibration of the Weldcube Connector
20
Controls, Connections and Mechanical Components
23
Controls and Connections on Calibration System
25
Front of Device
25
Rear of Device (Without Trolley)
26
Mechanical Components on Trolley
27
Calibration System Trolley
27
Installation
29
Installing the Calibration System
31
General
31
Twincat
31
USB to LAN Driver(Windows® 7)
31
Tps/I Smartcard Driver
32
Localnet FTDI Driver
33
Desktop Software Installation
33
Changing Network Settings
34
Changing the Network Settings for USB Calibration
34
Setting a Twincat Route
35
Setting the Language, System Information
37
Setting the Language
37
Retrieving System Information
37
Calibrating Welding Systems
39
General Information
41
Mains Voltage Measurement for Single-Phase Power Sources
41
Correcting Set Values and Load Resistances
41
Calibrating Welding Systems with Localnet (TPS, Tst, MW, TT)
42
Overview - Localnet
42
Connecting the Power Source and Calibration System
42
Connecting the Welding Wire Calibration System
45
Connecting the Computer to the Calibration System and Signature Pad
46
Preparing the Gas Calibration System
48
Calibrating the Welding System
49
Calibrating Welding Systems with Speednet (TPS /I, Iwave 300I - 500I)
53
Overview - Speednet
53
Connecting the Power Source and Calibration System
53
Connecting the Welding Wire Calibration System
53
Connecting the Computer to the Calibration System and Signature Pad
54
Preparing the Gas Calibration System
54
Calibrating the Welding System
55
Calibrating Welding Systems with USB / Speednet
59
Overview - USB
59
Connecting the Power Source and Calibration System
59
Connecting the Welding Wire Calibration System
60
Connecting the Computer to the Calibration System and Signature Pad
60
Preparing the Gas Calibration System
60
Calibrating the Welding System
61
Calibrating Other Fronius Welding Systems
65
Overview - Other Fronius Devices
65
Connecting the Power Source and Calibration System
65
Connecting the Welding Wire Calibration System
66
Connecting the Computer to the Calibration System and Signature Pad
66
Preparing the Gas Calibration System
66
Calibrating the Transpocket Welding System
67
Calibrating Transtig 1750 Puls
70
Calibrating Variosynergic 3400
74
Calibrating Weldcube Connector
82
Overview
82
Connecting the TPS /I Power Source, Weldcube Connector and Calibration System
82
Connecting the Welding Wire Calibration System
84
Connecting the Computer to the Calibration System and Signature Pad
84
Preparing the Gas Calibration System
84
Calibrating Weldcube Connector
85
Troubleshooting
91
Troubleshooting
93
The Status Indicator Is Not Lit up
93
The Status Indicator Lights up Red
93
No Connection
93
No Usb/Speednet Connection
94
Technical Data
95
Technical Data
97
Calibration System
97
Wire Speed Measuring System
97
Interface Box
98
Gas Measurement Option
98
4
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Fronius Calibration system 2.0 Specifications
General
Brand
Fronius
Model
Calibration system 2.0
Category
Test Equipment
Language
English
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