Calibration system 2.0

Page 39 (Calibration Procedures)

Fronius Calibration system 2.0 - Calibration Procedures

Fronius Calibration system 2.0

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Calibrating welding systems

39

Table of Contents

Table of Contents3
Safety Rules5
Explanation of Safety Notices5
General5
Proper Use6
Environmental Conditions6
Obligations of the Operator6
Obligations of Personnel6
Mains Connection7
Protecting Yourself and Others7
Risks from Mains Current and Welding Current7
EMC Device Classifications8
EMC Measures8
EMF Measures9
Specific Hazards9
Danger from Shielding Gas Cylinders10
Safety Measures at the Installation Location and During Transport10
Safety Measures in Normal Operation11
Commissioning, Maintenance and Repair11
Safety Inspection11
Calibration of the Calibration System11
Disposal12
Safety Symbol12
Data Protection12
Copyright12
General Information13
General15
Device Concept15
Proper Use / Intended Purpose15
Crane Transport16
Accessories and Options17
Interface and Trolley17
Accessories17
Options19
Required for Calibration20
Computer & Software20
Hardware & Accessories20
Required for Calibration of the Weldcube Connector20
Controls, Connections and Mechanical Components23
Controls and Connections on Calibration System25
Front of Device25
Rear of Device (Without Trolley)26
Mechanical Components on Trolley27
Calibration System Trolley27
Installation29
Installing the Calibration System31
General31
Twincat31
USB to LAN Driver(Windows® 7)31
Tps/I Smartcard Driver32
Localnet FTDI Driver33
Desktop Software Installation33
Changing Network Settings34
Changing the Network Settings for USB Calibration34
Setting a Twincat Route35
Setting the Language, System Information37
Setting the Language37
Retrieving System Information37
Calibrating Welding Systems39
General Information41
Mains Voltage Measurement for Single-Phase Power Sources41
Correcting Set Values and Load Resistances41
Calibrating Welding Systems with Localnet (TPS, Tst, MW, TT)42
Overview - Localnet42
Connecting the Power Source and Calibration System42
Connecting the Welding Wire Calibration System45
Connecting the Computer to the Calibration System and Signature Pad46
Preparing the Gas Calibration System48
Calibrating the Welding System49
Calibrating Welding Systems with Speednet (TPS /I, Iwave 300I - 500I)53
Overview - Speednet53
Connecting the Power Source and Calibration System53
Connecting the Welding Wire Calibration System53
Connecting the Computer to the Calibration System and Signature Pad54
Preparing the Gas Calibration System54
Calibrating the Welding System55
Calibrating Welding Systems with USB / Speednet59
Overview - USB59
Connecting the Power Source and Calibration System59
Connecting the Welding Wire Calibration System60
Connecting the Computer to the Calibration System and Signature Pad60
Preparing the Gas Calibration System60
Calibrating the Welding System61
Calibrating Other Fronius Welding Systems65
Overview - Other Fronius Devices65
Connecting the Power Source and Calibration System65
Connecting the Welding Wire Calibration System66
Connecting the Computer to the Calibration System and Signature Pad66
Preparing the Gas Calibration System66
Calibrating the Transpocket Welding System67
Calibrating Transtig 1750 Puls70
Calibrating Variosynergic 340074
Calibrating Weldcube Connector82
Overview82
Connecting the TPS /I Power Source, Weldcube Connector and Calibration System82
Connecting the Welding Wire Calibration System84
Connecting the Computer to the Calibration System and Signature Pad84
Preparing the Gas Calibration System84
Calibrating Weldcube Connector85
Troubleshooting91
Troubleshooting93
The Status Indicator Is Not Lit up93
The Status Indicator Lights up Red93
No Connection93
No Usb/Speednet Connection94
Technical Data95
Technical Data97
Calibration System97
Wire Speed Measuring System97
Interface Box98
Gas Measurement Option98

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